What is a Polymer Battery Pack?

A polymer battery pack, more accurately known as a lithium-ion polymer (LiPo) battery pack, is a rechargeable battery that uses a polymer electrolyte instead of the traditional liquid electrolyte found in other lithium-ion batteries. 

These advanced battery packs are becoming increasingly popular due to their unique characteristics and features, making them essential for modern electronic devices. In this blog, we will explore what makes LiPo battery packs stand out, their advantages, and the wide range of applications they power.

Characteristics of Polymer Battery Packs

Electrolyte Composition

Polymer battery packs use a gel-like or solid polymer electrolyte, which differs from the liquid electrolytes used in traditional lithium-ion batteries. This unique composition allows LiPo batteries to be more flexible in design, enabling them to meet the varied requirements of different devices.

Form Factor

Thanks to their polymer electrolytes, LiPo battery packs are flexible and lightweight. They can be designed in various shapes and sizes, which is particularly beneficial for applications where space and weight are critical factors, such as in mobile devices and wearable technology.

Voltage and Capacity

LiPo battery packs generally have a nominal voltage range between 3.2V and 3.7V per cell. Their capacity can vary widely, ranging from 500mAh to 3000mAh, depending on the application. This versatility in capacity makes them suitable for a broad range of electronic devices.

Energy Density

LiPo batteries offer high energy density, allowing them to store significant energy relative to their size and weight. Although their energy density may be slightly lower compared to traditional lithium-ion batteries, their compact form factor and adaptability make them highly desirable for many applications.

Advantages of Polymer Battery Packs 

Customisable Shapes

One of the biggest advantages of LiPo batteries is their ability to be customized in shape and size. This makes them ideal for compact electronic devices like smartphones, tablets, and wearable technology, where efficient use of space is critical.

Safety Features

LiPo battery packs use a solid or gel-like electrolyte, which reduces the risk of leakage and thermal runaway. This makes them a safer alternative than batteries with liquid electrolytes, which are more prone to leaks and overheating.

Lightweight Design

LiPo batteries are lighter than other lithium-ion batteries with similar capacities, as they do not require a metal casing. This lightweight design contributes to the portability of devices, making LiPo batteries an excellent choice for mobile and wearable electronics.

At Active Components, we collaborate closely with leading global battery manufacturers to provide customised LiPo battery solutions tailored to meet specific customer requirements. 

Our partnerships ensure that we deliver high-quality battery packs designed for optimal performance, safety, and fit across a wide range of industries. 

Applications of Polymer Battery Packs

Consumer Electronics

Polymer battery packs are widely used in consumer electronics, including smartphones, tablets, laptops, and wearable devices. Their flexible and lightweight design suits them well-suited for these compact devices requiring efficient power solutions.

Remote-Controlled Models

Drones, RC cars, boats, and aircraft are some examples of remote-controlled models that benefit from the high discharge rates and lightweight nature of LiPo batteries. These features help deliver better performance and extended flight or run times.

Medical and IoT Devices

LiPo batteries are also commonly used in medical and IoT devices due to their customizable size and ability to provide a low-profile power source. This makes them ideal for small medical monitors, fitness trackers, and other devices.

Other Applications

Polymer battery packs are also used in a wide range of other applications, including robotics, portable power banks, and industrial equipment.

Why choose Active Components?

• Extensive Industry Experience: With over 41 years in the electronics component industry, we bring deep expertise across various projects. Our experience allows us to deliver high-quality, reliable custom electronic components tailored to our customers’ needs.
• Collaboration with Global Manufacturers: We work closely with leading global manufacturers to customise components, such as battery packs and other electronic parts, to meet specific customer requirements.
• Inventory Management and Stock Availability: We offer inventory management services with stock options in both New Zealand and Hong Kong. This ensures our customers can quickly adapt to demand spikes or align with demand forecasts, providing flexibility and reliability.

Oupiin New Connectors 2024

Oupiin 2681 Series 

0.8mm Floating Board to Board

Oupiin floating board-to-board connectors are valuable components in electronic assemblies, providing flexibility in alignment and positioning between circuit boards. They are designed to accommodate slight movements or adjustments while maintaining electrical connections. This flexibility is essential in various applications where precise alignment is required or where environmental factors may cause boards to shift.

These connectors typically feature a mechanism allowing a certain degree of movement. The ability to float helps prevent stress on the boards and connectors, reducing the risk of damage due to misalignment or mechanical strain.

Product Features: 

• 0.8mm High-density contact arrays.
• Stacked height 8.60mm; 23.0mm Max. can be expected shortly.
• Supports multi-pin development; currently, 20-pin is available.
• Double Contact Points.
• Floating Range of +/- 0.5mm in the X, Y and +/- 0.3mm in the Z direction.
• Reliable electrical performance, durability, and the ability to withstand environmental factors.
• Surface mount technology (SMT) for easy and reliable PCB mounting.
• 3 Gbps NRZ / 6 Gbps PAM4.
• 30 Mating cycle.

Product Applications

• Automotive and Transportation,
• Medical Devices,
• Industrial Control and Automation,
• Consumer Electronics,
• Communications Equipment,
• Energy and Energy Management,
• Electronic Testing and Measurement.

Learn More

OUPIIN 9310 Series 

100Amps, High Power Board to Board

The high-current power connector introduced by Oupiin features innovative design elements aimed at enhancing performance and usability:

• High Current Rating: The connector's impressive current rating of 100A is a testament to its suitability for applications that demand substantial power transmission, providing a reliable and efficient solution.
• Multi-Contact Design: The female terminal incorporates a multi-contact design featuring four leaf springs with convex tips as contact points. This design reduces contact impedance, ensuring efficient power transmission.
• Smooth Insertion: The rounded tips of the contact points, angled at 35 degrees, ensure a seamless insertion process, enhancing user experience and minimising the risk of damage during connection.
• Simultaneous Contact: Each pin can make simultaneous contact with eight points on the male end. This feature ensures reliable connectivity and robustness even under challenging conditions.
• Individual Contact Current Rating: Despite the high overall current rating, each pin has an individual current rating of 100A, with an average current flow of 12.5A per contact point. This distribution helps maintain current transmission performance and prevents overload on individual contact points.
• Guiding Angles: The top and bottom of each male contact feature guiding angles. Combined with the design of the female contacts, this facilitates front-to-back, up-and-down, and forward and reverse insertion. This versatility simplifies installation and ensures correct alignment for reliable connections.

Overall, Oupiin’s high-current power connector offers high performance, ease of use, and robustness, making it suitable for demanding applications where reliable power transmission is essential.

Product Applications

• Power system
• Industrial Controller
• Servers

Learn More

Oupiin Products at Active Components

Oupiin is one of the global leaders in electronic connector technology and focuses on designing, manufacturing, and selling high-quality, high-volume connectors that meet the needs of various industries, such as telecommunications, automotive, industrial automation, and consumer electronics.

Active Components distributes Oupiin products in New Zealand and Australia, offering a comprehensive range of quality products and solutions to businesses across multiple industries.

Looking for a reputable connector supplier in NZ and AUS? Contact Active Components today.

What is Coaxial Cable? 

Coaxial cables, with their unique design, are electrical cables specifically engineered to transmit high-frequency signals with minimal loss and interference. Their widespread use in telecommunications, broadcasting, and computer networking is a testament to their ability to carry signals over long distances while preserving signal integrity.

Structural of Coaxial Cable:

Inner/Center Conductor: A core wire typically constructed from copper or copper-coated steel. This component carries the electrical signals that drive our technological systems.

Dielectric Insulator: This layer separates the inner conductor from the outer layers and helps maintain signal quality by reducing signal loss. It is made from materials like polyethylene and surrounds the inner conductor. 

Conducting Shield: A metallic shield, usually made of braided copper or aluminium foil, encasing the dielectric insulator, is not just a cover but a protector, blocking external electromagnetic interference (EMI) and ensuring the signal carried by the inner conductor remains undisturbed.

Protective Outer Jacket: A plastic or rubber outer sheath covers the entire cable assembly. This jacket protects the internal components from physical damage, moisture, and environmental factors.

How Coaxial Cables Transmit Signals:

Coaxial cables transmit electrical signals through the inner conductor. In contrast, the outer conductor (shield) acts as a ground reference and shields the signal from external noise. The coaxial design ensures that the electromagnetic field carrying the signal exists only in the space between the inner and outer conductors. This configuration minimises signal loss and prevents interference from external electromagnetic fields.

• Signal Transmission Mechanism:

The signal is transmitted as a transverse electromagnetic (TEM) wave between the inner conductor and the outer shield in a coaxial cable. The dielectric insulator maintains the necessary separation between these conductors, allowing the signal to propagate efficiently. The uniform spacing and consistent impedance the dielectric material provides ensure that the signal experiences minimal reflection and attenuation.

• Role of the Shielding in Preventing Interference:

The outer conductor or shielding is crucial in protecting the signal’s integrity. It acts as a barrier against external electromagnetic interference by absorbing and redirecting unwanted noise away from the inner conductor. This shielding ensures the signal remains clean and distortion-free, essential for high-quality data transmission.

Key Features of Coaxial Cable

• Reduced Signal Loss: The coaxial design minimises signal attenuation over long distances compared to other cable types, such as twisted pair cables.
• Superior Shielding: Effective shielding reduces the impact of external interference, making coaxial cables suitable for environments with high electromagnetic noise.
• High Bandwidth Capability: Coaxial cables can support a wide range of frequencies, making them ideal for broadband internet and high-definition television applications.
• Durability: The protective outer jacket and robust construction enhance the cable’s longevity, reducing maintenance and replacement costs.

Common Types of Coaxial Cables and Applications: 

Coaxial cables are available in various types, each designed to meet specific requirements regarding impedance, attenuation, frequency range, and physical characteristics. 

Active Components partners with globally reputable manufacturers to provide a variety of cable types tailored to your applications. Let us know your specifications, and we can assist in sourcing the suitable cable and wire for your needs.

RG6 Characteristics:

• Impedance: 75 Ohms.
• Diameter: Approximately 6.86 mm (0.27 inches).
• Frequency Range: Up to 3 GHz.
• Construction: Features a solid copper or copper-clad steel inner conductor with a foam dielectric insulator.
• Shielding: Typically, dual or quad-shielded with layers of aluminium foil and braided aluminium.

Applications:

• Cable Television (CATV): Standard for delivering cable TV signals to homes and businesses.
• Satellite TV Systems: These connect satellite dishes to receivers due to their low signal loss at high frequencies.
• Broadband Internet: Common in connecting modems and routers for high-speed internet access.
• High-Definition Video Transmission: Suitable for transmitting HDTV signals with minimal interference.

RG59 Characteristics:

• Impedance: 75 Ohms.
• Diameter: Approximately 6.15 mm (0.24 inches).
• Frequency Range: Up to 1 GHz.
• Construction: Smaller inner conductor and dielectric compared to RG6.
• Shielding: Generally single or dual-shielded with less effective shielding than RG6.

Applications:

• Closed-Circuit Television (CCTV): Ideal for analog video and security camera systems over short distances.
• Short-Distance Video Transmission: Suitable for connecting VCRs, DVD players, and older video equipment.
• Low-Frequency Applications: Used where high frequencies are not required and cable runs are relatively short.

RG11 Characteristics:

• Impedance: 75 Ohms.
• Diameter: Approximately 10.3 mm (0.41 inches).
• Frequency Range: Up to 3 GHz.
• Construction: Larger inner conductor and thicker dielectric insulation than RG6.
• Shielding: Enhanced shielding for superior signal integrity over long distances.

Applications:

• Long-Distance Signal Transmission: Ideal for cable runs exceeding 100 feet where signal loss needs to be minimised.
• Outdoor and Underground Installations: Suitable for harsh environments due to its robust construction.
• Main Distribution Lines: Used in backbone networks for cable TV and high-speed internet services.

RG58 Characteristics:

• Impedance: 50 Ohms.
• Diameter: Approximately 4.95 mm (0.195 inches).
• Frequency Range: Up to 1 GHz.
• Construction: Features a stranded or solid inner conductor with a polyethylene dielectric.
• Shielding: Single braided shield.

Applications:

• Radio Communications: Common in amateur radio, CB radio, and low-power RF connections.
• Laboratory and Test Equipment: Used for signal connections in testing environments.
• Ethernet Networking (Legacy Systems): Utilised in older 10Base2 networks.

RG174 Characteristics:

• Impedance: 50 Ohms.
• Diameter: Approximately 2.79 mm (0.11 inches).
• Frequency Range: Up to 3 GHz.
• Construction: Very thin and highly flexible, with a stranded inner conductor.

Applications:

• Internal Device Wiring: Used within devices where space is limited.
• GPS and Antenna Connections: Suitable for connecting small antennas in GPS units and wireless systems.
• RF Communication Equipment: Ideal for short connections in RF circuits.

Factors to Consider When Choosing a Coaxial Cable

Selecting the appropriate coaxial cable for your specific application is crucial to ensuring optimal performance, signal integrity, and system longevity. Several factors need to be considered: 

Impedance Compatibility

Impedance Compatibility directly affects signal transmission efficiency and system performance. Impedance, measured in Ohms (Ω), represents the resistance to the flow of alternating current (AC) in a circuit. The most common coaxial cable impedances are 50Ω and 75Ω, each suited to specific applications based on their electrical characteristics.

Typically, 75Ω cables are used in television, satellite, and broadband applications. Examples include RG6, RG59, and RG11 cables, designed to carry high-frequency signals with minimal loss, making them ideal for delivering clear audio and video. 

On the other hand, 50Ω cables are standard in radio communications, professional audio, and data networking environments. Cables like RG58 and RG174 fall into this category. They are engineered to handle RF transmission and data signal requirements.

By selecting a coaxial cable with the appropriate impedance, you align the electrical properties of your cabling with those of your devices, thereby preventing inefficiencies and ensuring a reliable and high-quality signal transmission throughout your system.

Frequency Range and Bandwidth

The coaxial cable must support your system’s specific frequency range to ensure efficient and reliable signal transmission. Higher-frequency signals are more likely to lose strength over distance, so cables with lower attenuation characteristics are needed to maintain signal integrity. 

Additionally, applications that transmit large amounts of data or high-definition video require cables with higher bandwidth capabilities. Using a cable that can handle the necessary bandwidth ensures that signal quality is preserved, preventing data loss and performance degradation.

Signal Attenuation

Attenuation refers to the gradual loss of signal strength as it travels through the cable. Thus, signal attenuation directly impacts the quality of the transmitted signal over long distances.

For longer distances, cables like RG11 are preferred because they have lower attenuation than other coaxial cables, meaning they lose less signal over the same distance. 

Environmental Conditions

Indoor

Standard cables with essential protective jackets are typically sufficient for indoor applications. They are designed to perform well in controlled environments with minimal factors like moisture and extreme temperatures.

Outdoor

However, for outdoor installations, the cable needs to be more robust. Outdoor coaxial cables must be equipped with UV-resistant and weatherproof jackets to withstand exposure to sunlight, moisture, and fluctuating temperatures. These cables are designed to endure the harsh conditions of outdoor use, ensuring longevity and consistent signal quality.

Underground

Additional protection is necessary in cases where cables will be installed underground. Cables used in underground installations should have moisture-resistant jackets and, ideally, be rated for direct burial. It ensures they can withstand exposure to the elements, including water and soil, without degrading over time, which helps maintain signal integrity and reduces the need for maintenance.

Physical Flexibility

When considering the physical flexibility and durability of cables, it’s important to ensure they can withstand the specific demands of your application. For scenarios involving frequent movement or tight bending, such as robotics or portable equipment, cables with high flexibility are crucial. These typically feature stranded conductors, allowing the cable to bend and move without compromising its structural integrity.

Another key factor is the bending radius. Every cable has a minimum bending radius that should not be exceeded, as doing so can lead to damage or reduced performance. Cables not properly chosen for their environment may experience breaks or signal degradation if bent too sharply during installation or use. Thinner and more flexible wires, such as RG174, are easier to bend and fit into confined areas, making them ideal for installations where space is limited, or the cable needs to follow complex paths. Their flexibility also makes them suitable for applications with movable equipment, reducing the risk of damage from constant movement.

In environments exposed to mechanical stress, choosing cables equipped with reinforced jackets or armour is essential. These features provide an extra layer of protection against abrasion, impact, or other physical wear and tear, ensuring the cables remain functional even in harsh conditions.

Shielding Needs

Shielding effectiveness is another critical factor ensuring cables maintain signal integrity, especially in electromagnetic interference (EMI) environments. The level of shielding in a cable directly influences its ability to reject external EMI and prevent signal leakage, both of which are vital for maintaining the reliability of data transmission and minimising disruptions.

Cables with single shielding are typically used in environments with minimal EMI. This basic layer of protection is sufficient for applications where interference is not a major concern, such as in residential or low-noise commercial settings. However, single shielding may not provide enough protection for areas exposed to more substantial interference, such as industrial environments or locations with numerous electronic devices.

Dual or quad shielding is often required in high-interference areas, offering enhanced protection against EMI. Dual shielding, which usually involves a combination of foil and braid layers, provides a robust defence against external noise, ensuring signals remain clear and consistent even in challenging conditions. Quad shielding furthers this protection by adding additional layers, making it suitable for extremely high-interference environments where maintaining signal integrity is critical.

In some cases, a combination of foil and braid shielding offers superior protection across a wide frequency range. This combination provides excellent shielding efficiency by blocking high-frequency and low-frequency interference, making it ideal for applications that demand the highest levels of signal integrity. The foil layer is a barrier against high-frequency noise, while the braid offers effective shielding against lower-frequency interference, resulting in comprehensive EMI protection for the cable.

Manufacturer Reputation and Support

Purchasing cables from manufacturers with a strong reputation for consistent quality and reliability gives you confidence that the product will meet industry standards and perform effectively in your specific applications. Well-established manufacturers typically have stringent quality assurance processes, ensuring that each cable produced undergoes thorough testing to meet performance specifications. This attention to detail can significantly reduce the risk of premature failure, performance degradation, or compatibility issues.

Reputable manufacturers or suppliers provide comprehensive technical assistance to guide customers through selecting the most appropriate cable. This support can be invaluable, especially when dealing with complex installations or unique requirements that demand expert advice. Whether you need help understanding specifications, configuring custom solutions, or troubleshooting issues post-installation, A reputable supplier with solid customer service can help streamline the process and reduce downtime.

Moreover, suppliers that offer ongoing support will likely stay updated with the latest technological advancements and industry standards, ensuring that the products they supply are current and compatible with evolving technologies. This ensures that customers not only purchase a reliable product but also gain access to expert knowledge and assistance throughout the lifecycle of their cable installations.

Why choose Active Components?

• Extensive Industry Experience: With over 41 years in the electronics component industry and project experience, we possess deep knowledge across various projects, enabling us to deliver high-quality, reliable custom cable assemblies.
• Collaboration with Global Manufacturers: We collaborate closely with leading global cable assembly and wire harness manufacturers to customise components like connectors and cable accessories to meet specific customer requirements.
• Inventory Management and Stock Availability: We provide inventory management services from our warehouses, with options to hold stock in New Zealand and Hong Kong. This ensures that our customers can quickly respond to spikes in demand or plan against demand forecasts.

DEGSON Relays & Relay Sockets 2024

About DEGSON 

Founded in 1990, DEGSON is a globally recognised provider of industrial connection solutions. The company operates professional laboratories accredited by both UL and VDE and has earned certifications for ISO9001, ISO14001, ISO80079-34, ISO/TS22163, and IATF16949 management systems. 

Active Components is a proud distributor of DEGSON products in New Zealand & Australia. We have been in partnership with DEGSON for over 15 years, providing their comprehensive range of quality products and solutions to businesses across multiple industries.

DEGSON Relays - DRPS Series

Ultra-thin relay | 1 PDT | Rated Coil Voltage: 24VDC | Switching current: 6A

The DEGSON DRPS Series offers a compact, ultra-thin relay design with 1 PDT (Pole Double Throw) configuration. It operates at a rated coil voltage of 24VDC and supports a switching current of up to 6A. For added convenience, it features an LED indicator and a test button for easy monitoring and testing.

This relay is fully compatible with the DPSF Series screw relay sockets and the DPRF Series push-in relay sockets from DEGSON, providing flexible and reliable installation options for various applications. Perfect for space-saving solutions that require both performance and ease of use

DEGSON Relays - DRPB Series

Small size, high current | 1 PDT | Rated Coil Voltage: 24VDC | switching current: 12A

The DEGSON DRPB Series is a compact, high-current relay designed for efficient performance. It features a 1 PDT (Pole Double Throw) configuration with a rated coil voltage of 24VDC and a robust switching current of 12A. The built-in LED indicator and test button ensure easy monitoring and quick testing.

This relay is compatible with DSRC Series screw relay sockets and DPRC Series push-in relay sockets, providing versatile installation options. Its small size makes it ideal for applications requiring high power in limited spaces, delivering both reliability and convenience.

DEGSON Relays - DRPT Series

Small size, high current | 1 PDT | Rated Coil Voltage: 24VDC | Switching current: 12A

The DEGSON DRPT Series offers a small, high-current relay solution with a 1 PDT (Pole Double Throw) configuration. Operating at a rated coil voltage of 24VDC and supporting a switching current of 12A, it delivers powerful performance in a compact design.

Compatible with DSRT Series screw relay sockets and DPRT Series push-in relay sockets from DEGSON, this relay provides flexible installation options for a wide range of applications. Its compact size and high current capacity make it an excellent choice for efficient, space-saving setups without compromising on reliability.

DEGSON Relays - DRPE Series

Power relay | high current | 2 PDT | Rated Coil Voltage: 220VAC | Switching Current: 10A

The DEGSON DRPE Series is a high-current power relay. Featuring a 2 PDT (Pole Double Throw) configuration, it operates at a rated coil voltage of 220VAC with a switching current of 10A, delivering reliable and powerful performance.

This relay is compatible with DPYF Series screw relay sockets and DPKF Series push-in relay sockets, ensuring versatile and secure installation options. Ideal for power-intensive setups, the DRPE Series offers durability and efficiency for a wide range of electrical applications.

DEGSON Relays - DRPL Series

High current power relay | 2 DPT | Rated Coil Voltage: 24VDC | Switching Current: 10A

The DEGSON DRPL Series is a high-current power relay designed for robust applications. It features a 2 PDT (Pole Double Throw) configuration with an LED indicator for easy status monitoring. Operating at a rated coil voltage of 24VDC and supporting a switching current of 10A, this relay delivers powerful and reliable performance.

Compatible with DPTF Series screw relay sockets, the DRPL Series offers secure and flexible installation options. Its high current capacity and built-in LED make it ideal for applications requiring both efficiency and ease of use.

Key Considerations for Developing Sustainable Solar Products

Developing a solar product is a complex task requiring considering multiple factors carefully. From assessing energy needs to ensuring regulatory compliance, each decision has significant implications for the product's performance, sustainability, and market readiness. 

This blog highlights the key factors in creating a solar product that meets technical standards and succeeds in a competitive market.

Technology Selection for Solar Products

Solar Panel Type

When designing a solar product, selecting the right solar technology is crucial. The type of solar panels you choose—whether monocrystalline, polycrystalline, or thin-film—will significantly impact your product's efficiency, cost, and overall performance. Each of these technologies has its strengths and is suited for different use cases and environments.

To make an informed decision, it's important to consider the shape, suitable use cases, and environmental conditions for each type of panel. Whether you need panels that perform well in shaded areas, can fit on unconventional surfaces, or meet specific budget requirements, the right choice will depend on your project needs.

For more detailed specifications and to ensure you're selecting the best option for your application, please refer to our product data sheets available for each technology.

Energy Needs

Understanding energy needs is the foundation of developing a solar product. This involves assessing power consumption, peak usage times, and potential fluctuations in demand. By calculating the total energy requirements, you can determine whether solar energy can fully or partially meet these needs.

Depending on your application, you may need an on-grid (partially solar-powered) solution or an off-grid (fully autonomous) solution:

• On-Grid (Partially Solar-Powered) Solutions: For applications with high or variable energy demands, an on-grid system may be more appropriate. In this setup, solar energy supplements the power supply, reducing reliance on the grid but not eliminating it. This approach offers the flexibility of accessing grid power during periods of low solar generation.
• Off-Grid (Fully Autonomous) Solutions: In remote locations or scenarios where complete independence from the grid is required, an off-grid system is ideal. These systems are designed to fully meet energy needs using solar power alone, often combined with robust energy storage solutions to ensure reliability even during extended periods of low sunlight.

Solar Autonomy Level

The Autonomy Level is crucial for off-grid applications, where a reliable power supply isn't just convenient—it's essential. Start by determining whether the solar product needs to function continuously or if it will only be required during daylight hours. Products that need to operate continuously, like solar-powered security systems or off-grid lighting solutions, require a more resilient design approach. In such cases, the product must be equipped with adequate energy storage solutions, like high-capacity batteries, to ensure uninterrupted performance even when sunlight is not available.

• Energy Storage Solutions

The choice of energy storage is integral to achieving high autonomy. It’s not just about selecting the right battery but also about optimising how energy is stored and managed. Lithium-ion batteries, for example, are popular due to their high energy density and long cycle life. However, the selection should be based on the specific needs of your product, including the expected energy consumption, charging cycles, and environmental conditions. Advanced energy management systems can help in maximising storage efficiency, ensuring that the stored energy is utilized effectively when solar input is low or absent.

• Designing for High Autonomy

To design a product with high autonomy, it’s essential to consider both the energy generation and consumption aspects. Integrating smart energy management systems that can adjust the load based on available energy can significantly enhance the autonomy of the product. Moreover, incorporating features like energy-efficient components, low-power modes, and real-time monitoring can further optimise the system’s performance, making it more resilient and user-friendly.

Components Integration for Solar Products

When designing a solar product, one of the key aspects to consider is the seamless integration of essential components, including solar cells, batteries, and other necessary elements, into the product's structure.

Solar Cells: Selecting and Positioning

The type and quality of solar cells you choose will significantly impact the product's energy generation capabilities. High-efficiency solar cells are ideal, especially if space is limited, as they generate more power per unit area. Additionally, consider the placement and orientation of these cells within the product. For instance, if designing a portable solar charger, the solar cells should be positioned to capture maximum sunlight, regardless of how the product is being used or carried.

Battery Integration: Storage and Management

Batteries play a pivotal role in solar products by storing the energy generated by solar cells for later use. When integrating batteries, consider the size, weight, and capacity required for your product’s intended use. It’s also essential to incorporate a battery management system (BMS) that ensures safe operation, prevents overcharging or deep discharging, and prolongs the battery's life. The placement of the battery within the product should be designed to balance the overall weight distribution and maintain the product’s usability.

Power Electronics: Enhancing Efficiency

Power electronics, such as inverters, charge controllers, and DC-DC converters, are vital for regulating the flow of electricity between the solar cells, batteries, and the end-user device. 

These components must be carefully integrated to minimise energy loss and ensure consistent power output. Consider the heat dissipation needs of these electronics, as improper management can lead to overheating and reduced efficiency. Designing adequate cooling solutions, such as heat sinks or ventilation, can enhance the reliability and longevity of your solar product.

Structural Integration: Durability and Aesthetics

The physical integration of components should prioritise both functionality and the product's durability and aesthetics. The housing should protect sensitive components from environmental factors like moisture, dust, and impact while maintaining the product’s visual appeal. The design can facilitate easy assembly and disassembly for maintenance or recycling, enhancing the product’s sustainability.

At Active Components, we work with a reliable manufacturer to provide modular housing solutions, ensuring a complete and tailored solution for your application development.

Regulatory Compliance

Designing solar products goes beyond just the technical aspects; it also involves adhering to a complex set of regulations that ensure the product's safety, environmental responsibility, and market readiness.

Safety Standards: Meeting Industry Requirements

When choosing a solar solution supplier, one of the foremost considerations is ensuring that the product meets all relevant safety and electrical standards. These standards are put in place to protect users from electrical hazards, such as shocks, short circuits, and fire risks. Depending on the target market, your product may need to comply with different national or international safety standards, such as:

• IEC 62109: This international standard applies to the safety of power converters for use in photovoltaic systems, ensuring that the device is electrically safe to use.
• UL 1703: A standard in the United States, covering flat-plate photovoltaic modules and panels, which specifies the necessary safety requirements for installation and use.
• CE Marking: For products sold within the European Economic Area (EEA), CE marking is mandatory, indicating that the product complies with essential safety requirements.

Beyond meeting these standards, it's important to conduct thorough testing, such as electrical insulation tests, over-voltage protection, and temperature rise tests, to ensure your product is safe under all operating conditions. 

Environmental Regulations: Responsible Design and Disposal

Environmental sustainability is a growing concern in the solar industry, and regulatory bodies have implemented various regulations to minimise the environmental impact of solar products. Compliance with environmental regulations involves several key aspects:

• Material Restrictions: Certain materials used in the manufacturing of solar products, such as lead, mercury, and cadmium, are restricted under regulations like the Restriction of Hazardous Substances (RoHS) Directive in the European Union. Ensuring that your product does not contain prohibited substances is essential to comply with these regulations and to avoid potential penalties or market restrictions.
• Waste Electrical and Electronic Equipment (WEEE) Directive: In the EU, the WEEE Directive mandates the proper disposal and recycling of electrical and electronic equipment, including solar components. Compliance with this directive requires designing products with end-of-life considerations, such as easy disassembly, recycling-friendly materials, and providing clear instructions for disposal.
• Energy Efficiency Standards: Some regions require solar products to meet specific energy efficiency standards, which not only help reduce energy consumption but also contribute to the product's overall sustainability. 

Market-Specific Regulations: Tailoring Compliance to Your Audience

It's also important to recognise that regulatory requirements can vary significantly from one market to another. For instance, a solar product designed for use in the European market will need to comply with different standards than one intended for the North American or Pacific markets. As part of your regulatory compliance strategy, conduct a thorough review of the specific requirements in each target market, including:

• Labelling Requirements: Certain markets may have specific labelling requirements, such as energy efficiency labels, recycling symbols, or country-of-origin marks, that must be included on the product packaging or user manual.
• Import/Export Compliance: If you are manufacturing products in one country and exporting them to another, you must also comply with the relevant import/export regulations, including tariffs, trade agreements, and customs documentation.

Why Choose Active Components?

Active Components is a New Zealand-based company specialising in the electronics and electrical industry. We pride ourselves on delivering high-quality components and tailored solutions to meet our customers’ diverse needs. Our offerings include a wide range of custom solutions, from solar systems and cable assemblies to LCDs and antennas.

What sets us apart is our ability to provide a complete solution—from product modelling and sourcing electronic components to brand labelling—ensuring your project is executed seamlessly from start to finish. Whether you are looking to enhance your current product line or develop something entirely new, our team is here to support you with expertise and dedication.

Got a project you’d like to discuss? Visit our website and contact us today to explore how we can help bring your ideas to life.

High Contrast Graphic TFT DisplayS

What is TFT Display

A TFT LCD (Thin Film Transistor Liquid Crystal Display) is a type of display technology that uses thin-film transistors to control individual pixels, resulting in high-resolution, high-contrast images with fast response times. It is commonly used in smartphones, tablets, laptops, and televisions.

View Full Custom Solutions

TFT Integrated Solution from Active Components & Zettler

Introducing High Contrast Graphic Module TFT Displays

A High Contrast (HC) Graphic Module is designed to enhance the readability of LCDs. Traditional monochrome LCD modules often struggle with visibility due to viewing angle limitations. This new HC module uses TFT LCD technology combined with a monochromatic LCD graphics driver to offer higher contrast, wider viewing angles, and more display colour options. 

It provides an easy plug-in replacement for existing mono LCD designs, making it ideal for applications like monitoring instruments, improving readability without requiring extensive redesign efforts.

Key Features: 

• High quality 3.5” / 5” / 5.6” TFT Display.
• Mono LCD controller with simple connection.

• Wide Viewing Angle & High Contrast

One of the key benefits of an HC display is its high-quality display with a wider viewing angle. Here is a comparison of the HC display:

Bottom View

Left: Past Model; Right: HC TFT Display.

Side View 

Top: Past Model; Bottom: HC TFT Display.

• Customisable on background & font colours

• Software compatible with mono LCM 

With Zettler's patented technology, customers need minimal or no modifications to their software to replace the old display technology with the new one.

How can Active Components help? 

At Active Components, we assist customers in finding the right LCD solution for their products. We provide customisable services to meet your needs, including various display technologies, display shapes, and interface designs to match your applications. 

Contact Us Today! 

Metal Enclosures Custom Solutions for Your Business Demands

Active Components is proud to partner with Tempa Pano, one of the leading manufacturers of advanced metal enclosures, to bring their innovative solutions to the New Zealand. 

In this blog post, we'll introduce you to Tempa Pano's exceptional Metal Enclosure collection, designed to cater to a wide range of applications and tailored to meet specific requirements.

About Tempa Pano

Tempa Pano has been manufacturing Low Voltage Electrical Enclosures since 1989. Over the years, the company has solidified its position as a market leader in the industry. Tempa Pano takes pride in being the first-choice solutions partner for customers, offering a wide range of products and services.

Metal Enclosures

Wall Mounted Electrical Enclosures

View the catalogue

Floor Standing Enclosures

View the catalogue

Stainless Steel Enclosures

View the catalogue

Customised Service Available Upon Request

These enclosures can be customised in size and colour to match any project’s aesthetics, and pre-punching services are available to streamline the installation process.

Contact Active Components today to learn how we can assist you with your applications.

New Trimming Potentiometers - Kingtronics

We are pleased to introduce new products from Kingtronics: the RKT-3214 and the RKT-3361 Trimming Potentiometers. Delivering exceptional precision and reliability for your electronic projects.

About Kingtronics 

Established in 1990, Kingtronics started with a factory focused on producing trimming potentiometers. Over the years, the company has expanded its product line to include aluminum electrolytic capacitors (snap-in, SMD, radial type), dipped and SMD tantalum capacitors, radial and axial multilayer ceramic capacitors, diodes, transistors, and bridge rectifiers. All of Kingtronics products are RoHS compliant and meet Reach standards, ensuring they provide high-quality and environmentally friendly solutions. 

New Trimming Potentiometers 

RKT-3214 – 5-turn SMD Trimming Potentiometer

 View the datasheet

FEATURES:

• Multi-Turn / Cermet / Industrial.
• Rotor designed for automatic machine adjusts interface.
• Compatible with surface-mount manufacturing processes
• RoHS compliant.

RKT – 336 – Single-turn SMD Trimming Potentiometer

View the datasheet

FEATURES:

• Single-Turn / Cermet / Industrial.
• Rotor designed for automatic machine adjusts interface.
• Compatible with surface-mount manufacturing processes.
• RoHS compliant.

Have Specific Requirements? 

Contact us today to explore the full range of Trimming Potentiometers and other components.

USB4.0 High-Speed HD Transmission Data Cables

In today's tech-driven world, designing products that incorporate the latest technology is crucial for staying relevant and competitive. One of the latest advancements in this field is USB4. In this post, we'll explore what USB4 is, its key features, and the benefits it brings to your products.

What is USB4?

USB4 is the latest version of the USB standard, delivering significant enhancements in performance and flexibility. Announced by the USB Promoter Group in 2019, USB4 represents a major leap forward in connectivity, offering improved data transfer rates, energy efficiency, and versatile usage options. USB4 consolidates previous USB standards and integrates Thunderbolt 3, making it a powerful and adaptable solution for modern applications.

The Evolution of USB Standards

The journey of USB technology began in the mid-1990s with USB 1.0, which offered data transfer speeds of 1.5 Mbps (low-speed) and 12 Mbps (full-speed). As technology evolved, so did the USB standards:

1. USB 2.0 (Hi-Speed): Introduced in 2000, it increased data transfer speeds up to 480 Mbps.
2. USB 3.0 (SuperSpeed): Released in 2008, it boosted speeds to 5 Gbps.
3. USB 3.1 (SuperSpeed+): Launched in 2013, it offered 10 Gbps.
4. USB 3.2: Arrived in 2017, delivering speeds of up to 20 Gbps.

Each iteration brought significant improvements in speed and functionality, paving the way for USB4, which takes data transfer to new heights with speeds of up to 40 Gbps. 

Key Features of USB4 

Speed and Performance: 

One of the standout features of USB4 is its data transfer speed, reaching up to 40 Gbps. This is a significant upgrade from USB 3.2, which maxes out at 20 Gbps. The increased speed allows for faster file transfers, smoother video streaming, and improved overall performance. 

Compatibility: 

USB4 is designed to be backward compatible with USB 3.2 and USB 2.0. This means you can use USB4 ports with older USB devices without any issues. This compatibility ensures a smooth transition for users upgrading to new devices. 

Power Delivery: 

USB4 enhances power delivery capabilities, allowing for higher wattage power transfer. This is beneficial for charging larger devices like laptops, reducing charging times and providing more power to connected peripherals. 

Data and Display Integration: 

USB4 integrates data transfer and display protocols, including Thunderbolt 3. This means you can use a single USB4 port for high-speed data transfer and connecting external displays. This integration simplifies connectivity and reduces the need for multiple ports. 

Benefits of USB4 

Enhanced User Experience:

With its increased speed and efficiency, USB4 significantly improves everyday tasks. File transfers are quicker, and high-resolution video streaming is smoother. Whether people are working on large files or enjoying multimedia content, USB4 enhances the overall user experience. 

Versatility and Flexibility: 

USB4's ability to handle data transfer, power delivery, and display connections through a single port makes it incredibly versatile. This flexibility reduces clutter and simplifies cable management, especially for users with multiple devices. 

Future-Proofing:

 Adopting USB4 prepares users for future technological advancements. As more devices become USB4-compatible, users can enjoy the benefits of the latest technology without needing frequent upgrades. This future-proofing aspect makes USB4 a smart investment for tech enthusiasts and professionals alike. 

Limitations of USB4 

While USB4 represents a significant advancement in USB technology, it does have its limitations. Here are some key drawbacks of USB4:

• Cable and Port Compatibility

Although USB4 aims to simplify connectivity, not all USB4 cables and ports are created equal. The performance of USB4 can vary depending on the quality of the cable and the specific implementation by the manufacturer. Some cables might not support the full 40 Gbps data transfer rates or might not deliver the maximum power output, leading to suboptimal performance. 

• Power Delivery Limitations 

While USB4 supports advanced power delivery, not all devices can fully utilize this feature. The actual power output may vary depending on the device and cable used. Additionally, power delivery over USB4 can sometimes be less efficient than using dedicated power adapters. 

• Backward Compatibility Issues

Although USB4 is backward compatible with USB 3.2, USB 2.0, and Thunderbolt 3, this compatibility is not always seamless. Older devices may experience reduced performance or may require additional adapters to connect to USB4 ports. This can add complexity and cost to setups involving a mix of old and new devices. 

• Thermal Management 

The increased data transfer rates and power delivery capabilities of USB4 can lead to higher heat generation in devices and cables. Effective thermal management is crucial to prevent overheating, which can affect performance and longevity. Not all devices may be equipped to handle the thermal demands of USB4. 

• Certification and Quality Control 

As with any new technology, there can be variability in the quality and performance of USB4 products. Ensuring that cables and devices meet the necessary standards and certifications is essential for achieving the best performance. However, not all cable manufacturers may adhere to these standards, leading to potential compatibility and performance issues.

Why Active Components? 

Navigating the complexities of USB4 solutions can be challenging, but with a reliable supplier like us, you can ensure that you get the most out of this advanced technology. We work with various reputable cable manufacturers to deliver complete cable solutions to our customers.

Our services include:

• Sourcing High-Quality Cables: We help our customers find high-quality USB4 cables that support full data transfer rates and power delivery capabilities. 
• Ensuring Compatibility: Our experts ensure that the cables and devices we provide are fully compatible with USB4 standards, minimising performance issues, and maximising efficiency. 
• Comprehensive Solutions: From high-speed data transfer to advanced power delivery, we offer a range of USB4-compatible products including cables, adapters, and other components to meet your specific needs.

Conclusion 

In a world where efficient and reliable connectivity is paramount, USB4 stands out as a powerful solution. Whether you're a tech enthusiast, a professional, or an everyday user, USB4 has something to offer. Keep an eye out for USB4-enabled devices and consider upgrading to take advantage of this cutting-edge technology.

Competitive Prices with Degson EV Charging Cables

We're excited to let you know that our high-quality EV charging cables from Degson are now available at an even more competitive price. Designed for performance and customisation, these EV charging cables are an excellent choice.

• Competitive Prices: Top value without compromising quality. 
• Ergonomic Design: Beautiful modeling with a comfortable grip handle. 
• Temperature Monitoring: Safe charging with temperature monitoring function. 
• Safety Insulation: Plugs designed to prevent accidental manual contact. 
• Superior Protection: Made from reliable, durable materials. 

Browse our full range.

Unlock the Potential of Customised EV Charging Cables 

	Vibrant Colour Options  At Active Components, we offer a wide range of vibrant colours to customise EV charging cables, perfectly tailored to fit your brand’s aesthetics. This ensures a consistent and professional look across your product line, enhancing your brand's visibility and giving your products a unique edge in the market.
	Flexible Cable Design Options: Straight or Spiral  We offer flexible cable design options, including both straight and spiral designs, to meet your specific requirements. Whether you need the straightforward efficiency of a straight cable or the compact convenience of a spiral one, our customisation capabilities ensure that you get the optimal solution for your needs.
	Enhance with Essential Accessories  We offer a range of customised accessories to further improve usability and performance. These accessories are designed to enhance the overall user experience, ensuring your charging solutions are both efficient and user-friendly.

Contact Us 

Ready to take your EV charging solutions to the next level? Contact us today to learn more about DEGSON EV charging cables and how Active Components can help you create a unique and impactful product line.  

About Active Components 

Components | Custom Solutions | Wire & Cable 

Established in 1983, Active Components distributes high-quality wholesale electronic parts worldwide. We specialise in sourcing products for the electronic and electrical industry and provide custom-manufactured solutions. 

Protecting Circuits Across Industries - Conquer Fuses

What is a Fuse? 

It is a safety component in electrical systems, protecting circuits from overload currents that can cause damage, overheating, and potential fires. The fuse works by interrupting the electrical current if it gets too high, preventing any further harm to the other connected components and electrical applications.

How Does a Fuse Work?

A common type of fuse features a glass tube with a metal strip or wire inside, designed to handle a specific amount of current. Under normal conditions, current flows through this wire. 

However, if the current exceeds the fuse's capacity, the wire overheats and melts. It interrupts the flow of electricity, breaking the circuit and stopping the flow of potentially hazardous voltage.

Key Factors to Consider When Choosing a Fuse:

A fuse must be able to carry the normal current load of a circuit, without abnormal open circuit events. In case of an overload event, it needs to stop the excess current, limit energy flow, and withstand any arcing between terminals. When choosing a fuse, consider the following factors:

• Normal operating current (the current rating of a fuse is typically derated 25% for operation at 25°C to avoid nuisance blowing. For example, a fuse with a 10 A current rating is not usually recommended for operation at more than 7.5 A after considering 25% derating).
• Overload current and melting time of the fuse.
• Application voltage (AC or DC voltage).
• Inrush currents, surge currents, pulses, and/or start-up currents.
• Ambient temperature.
• Safety certification (i.e. UL, CSA, etc.).
• Other considerations: Shape, dimension, installation (surface mount or through hole…)

Different Types of Fuses:

Fuses come in various voltage capacities to suit different applications, industrial, manufacturing, and electronic environments.

The duration it takes for a fuse to blow is referred to as its "speed." There are three main types of fuse speeds:

• Ultra Rapid Fuse / Very Fast-Acting Fuses: Commonly utilised in sensitive circuitry and transistors, offering protection against short circuits by reacting at near-instantaneous speed.
• Quick-Acting / Fast-Acting Fuses: Designed to protect fewer sensitive components, these fuses are also used to safeguard cabling from melting and are used in circuits without transient inrush currents.
• Time Lag Fuse / Slow-Acting Fuses: This type of fuse is suitable for circuits with transient surges or power-on inrush currents, which include motors, transformers, incandescent lamps, and capacitive loads.

At Active Components, we are proud to partner with Conquer Fuses, offering a diverse range of high-quality fuses tailored to various needs.

Surface Mount Fuses – LTCC Chip Fuses

The LTCC structure includes a fuse element that offers superb heat resistance and an extremely high interrupting rating, allowing it to withstand a high degree of inrush current. It has a precise melting time, providing optimal protection for sensitive electronic components. Additionally, the reflow soldering process allows them to be directly mounted on printed circuit boards. This compatibility with various circuit designs makes it an ideal choice for all kinds of consumer electronics applications.

Applications 

• Thermostat.
• Temperature Sensors.
• Humidity Sensors.

Surface Mount Fuse (SMD)

Suitable for use in both AC and DC circuits; the SMD fuse is available in a wide range of operating temperatures and current/voltage ratings. The internal fuse elements connect to the external fiberglass or ceramic body, creating a durable structure that increases reliability, while surface mount technology allows for use on small printed circuit boards.

Applications

• Smart Doorbell.
• Chargers.
• Medical Equipment.
• Cooling Fan System.
• Battery Management System.

Subminiature Fuse

The subminiature fuse offers the best solution to overcurrent protection for space-limited printed circuit boards. The UL94 V-0 rated flame retardant plastic body can withstand harsh external conditions, while High-Frequency soldering technology increases fuse stability and reliability. Available in a wide range of current ratings, the subminiature fuses are ideal for consumer electronic applications, including LED lighting systems, chargers, and power supplies.

Applications

• Smart Outlet.
• Charger.
• Lighting systems.
• Consumer Electronics.
• Battery Chargers.

Axial Lead & Cartridge Fuse

Conquer’s highly versatile axial lead and cartridge fuse offers cost-efficient and reliable overcurrent protection solutions across industries—from consumer electronics and telecommunications to home appliances and lighting. Fuse specifications vary in terms of current/voltage rating, breaking capacity, l2t value, time-current curve, and safety certifications, ensuring total circuit protection across industries.

Applications

• Power Supplies.
• Home Appliances.

Power Fuse

With an extremely short trip time, a low l2t value, and a voltage rating reaching up to 1000 V, Conquer's power fuses offer optimal protection against overload and short-circuit events in high-power AC and DC circuits. Each fuse is composed of an ultra-strong ceramic tube filled with high-purity silica sand, increasing reliability and enhancing electric arc quenching capabilities. Ideal for use in applications with sensitive internal components, including PV systems and electric vehicle battery chargers.

Applications:

• EV Charging Stations.
• EV Car Appliances.
• Power Converters.
• Power Supply.

We are here to help - Contact us today!

In Stock: MacDermid Alpha's Solder Solutions

We're excited to announce that solder solutions from MacDermid Alpha are now available on our website. For over 30 years, Active Components and MacDermid Alpha have partnered to deliver high-quality, reliable, and efficient solder solutions to various industries.

Product Highlights

ALPHA SnCX Plus 07 - Solder Bar

Active Number: P612804

ALPHA SnCX Plus 07 is a no-silver, lead-free alloy suitable for use as a replacement for SnPb, SAC305, and other low-silver SAC alloys in wave solder, selective soldering, lead tinning, and rework processes. 

Key features:

• RELIABILITY - Comparable to silver-bearing alloys (i.e., SAC305) and other enhanced Sn99.3Cu0.7 alloys in thermal fatigue resistance, lap shear, and pin pull performance.
• YIELD - Excellent production yields; outperforms Sn99.3Cu0.7 based materials.
• COPPER EROSION - Low erosion in long, hot exposure soldering process.
• DROSS GENERATION - Lowest in class due to the Vaculoy process in conjunction with the addition of a dross-reducing agent.
• SOLDER FILLET SURFACE - Smooth and bright with no surface crack.

ALPHA OM338PT Solder Paste

Active Number: P612816

ALPHA OM338PT is a lead-free, no-clean solder paste designed for a broad range of applications. ALPHA OM-338-PT’s broad processing window is designed to minimise transition concerns from tin-lead to lead-free solder paste.

Key features:

• Maximises reflow yield for lead-free processing, allowing full alloy coalescence at circular dimensions as small as 0.225 mm with 0.100 mm stencil thickness.
• Excellent print consistency with a high process capability index across all board designs.
• Print speeds of up to 150 mm/s, enabling a fast print cycle time and a high throughput.
• Wide reflow profile window with good solderability on various board/component finishes.
• Excellent solder and flux cosmetics after reflow soldering. 

ALPHA NR330 No-clean, VOC-Free Flux

Active Number: P252605

ALPHA NR330 is a VOC-free halide-free, rosin/resin-free, low solids no-clean flux which provides the highest activity of any VOC-free Bellcore compliant flux for defect-free soldering. It is formulated with a proprietary mixture of organic activators that deliver excellent wetting and top-side hole fill, even with OSP-coated bare copper boards that have undergone prior thermal excursions.

Key features:

• Bellcore compliant for assemblies requiring this standard.
• VOC-free to help meet air quality regulations.
• Exceptional wetting for excellent hole-fill even with organically coated bare copper boards, with prior reflows.
• •Thermally stable activators provide low solder bridging.
• Reduces the surface tension between the solder mask and solder to provide low solderball frequency.

Explore our full range of solder products!

Explore IRIDIUM CERTIFIED, Multi-Band Antennas

2J Antennas - trusted leader in antenna solutions 

As a global leader in antenna solutions, 2J Antennas is dedicated to delivering advanced technologies for the connected world. With solutions catering to 5G, 4G (LTE), 3G, 2G, WiFi, Iridium communications, and GPS/GNSS/BeiDou frequencies, Active Components partnered with 2J Antennas to serve a variety of markets including automotive, navigation, IoT, marine, telematics, automation, and M2M. 

Today, we are featuring their trending multi-band antennas, the versatile 2J4A56PGFa, the robust 2J6975BGF, and the compact 2JE28. Discover how these products can elevate your projects to the next level. 

	2J4A56PGFa Antenna Condor 4G LTE MIMO GPS/GLONASS/Galileo IRIDIUM Antenna Iridium Certified Antenna. 4-in-1 Combination Antenna. Ground Plane Independent. 698-2700 MHz 4GLTE Bands. 2.0 dBi 4G LTE Peak Gain. 4.5 dBi IRIDIUM Peak Gain. Customisable Cable and Connector.
	2J6975BGF Antenna IRIDIUM Certified Antenna/ 5GNR/4G LTE/3G/2G, GPS/GLONASS/Galileo, IP67, IP69 Ground Plane Independent Antenna  3-in-1 Combination Antenna. Ultra Wide band Antenna. 617-5925 MHz Sub 6GHz Bands. Full 4GLTE backward compatibility. Ground Plane Independent. 5.1 dBi 5G NR Peak Gain. 5.2 dBic IRIDIUM Peak Gain. Customisable Cable and Connector.
	2JE28 Antenna 4G LTE/3G/2G High-Performance Compact Size Fiberglass Antenna SMT Brick Embedded Antenna. Ground Plane Dependent. Wide band Antenna. 698-2700 MHz 4GLTE Bands. 3.5 dBi 4G LTE Peak Gain. Compact Size and Easy to Integrate.

Have Specific Requirements? Contact us today.

Benefits of Cable Assemblies & Wire Harnesses

What are custom cable assemblies? 

Cable assemblies and wire harnesses are specialised services that tailor cable and wire configurations to meet the specific electrical requirements of various applications and industries. This customisation includes choosing the type, length, wire gauge, connectors, and sheathing to ensure that each cable assembly perfectly fits its intended use. 

This process typically starts with a detailed assessment of the application's needs, followed by the cable and wire harness design, prototyping, and manufacturing. 

Key Benefits of Custom Cable Assemblies     

1. Enhanced Performance & Flexibility 

By tailoring cable assemblies and wire harnesses to the exact specifications needed, manufacturers can enhance the overall performance of the equipment. Custom cables can be optimised for signal integrity, power handling, and durability, ensuring a precise fit for the intended application, minimising the risk of errors or malfunctions. 

2. Environmental Compatibility  

Custom cables and wire harnesses can be designed with specific materials that are suited to their operating environment. For instance, assemblies can be made with UV-resistant sheathing for outdoor use or reinforced with abrasion-resistant materials for industrial settings. This customization helps in extending the lifespan of the cable assembly under its specific operating conditions. 

3. Space Efficiency 

In many applications, space is at a premium. Custom cable assemblies and wire harnesses can be designed to fit into tight spaces, reducing unnecessary bulk and improving the overall design of the system. This is particularly important in complex devices or compact consumer electronics. 

4. Reduced Installation Time 

Custom cables are pre-assembled to fit specific configurations, the method significantly reduces the time and effort required for installation. This can lead to faster assembly lines and quicker turnaround times in manufacturing processes, seamlessly integrating into existing systems, and providing a hassle-free setup experience. 

5. Cost-Effectiveness 

Although the initial cost of designing and producing custom cable assemblies might be higher than purchasing standard cables, the long-term savings are significant. Custom cable assemblies are less likely to need replacement due to failure or inefficiency, and the reduction in installation time can also lower overall labor costs. Tailoring cables to exact specifications minimizes material waste, contributing to sustainability efforts. 

6. Compliance and Safety 

Custom cable assemblies can be designed to meet strict industry standards and certifications, ensuring compliance with safety, quality, and environmental regulations. This is essential in industries like medical, automotive, and industrial, where safety and reliability are paramount. 

How complex is cable assembly manufacturing? 

It depends—sometimes cable assembly manufacturing can be quite complex. This process demands precision in cable and wire design and material selection, along with meticulous engineering to tailor specifications for specific applications.

The choice of cable assembly and wire harness materials, such as conductors and insulators, is crucial for quality assurance. Advanced manufacturing techniques, including cutting, stripping, crimping, and molding, also play a vital role in ensuring high-quality products. Each assembly undergoes thorough testing to meet safety and performance standards, with customisation options available for unique cable connector types and configurations. Adhering to strict regulatory standards like UL, IEEE, and RoHS adds another layer of complexity.  

Taking all these design elements into account, whether you have a detailed design in mind or need expert advice to determine the best solution for your requirements, our team is here to help produce a design that is both functional and economical for your application.

Ideal Applications Using Cable Assemblies and Wire Harnesses: 

• Automotive & Vehicle Manufacturing 
• Smart/IoT Devices 
• Medical & Healthcare 
• Artificial Intelligence 
• Industrial Machinery 
• Power Distribution 
• Telecom 
• Lighting 
• Sustainable Energy

Why choose Active Components?

Extensive Industry Experience: 

With over 41 years in the electronics component industry and project experience, we possess deep knowledge across a wide range of projects, enabling us to deliver high-quality, reliable custom cable assemblies. 

Collaboration with Global Manufacturers: 

We collaborate closely with leading global cable assembly and wire harness manufacturers to customise components like connectors and cable accessories to meet specific customer requirements. 

Inventory Management and Stock Availability: 

We provide inventory management services from our warehouses, with options to hold stock in New Zealand and Hong Kong. This ensures that our customers can quickly respond to spikes in demand or plan against demand forecasts.

DEGSON's Wire to Wire Connectors & DIN Rail Mount Terminal Blocks

We are excited to announce that DEGSON’s innovative Wire-to-Wire Connectors and DIN Rail Mount Terminal Blocks are now available on our website.

DEGSON - Wire to Wire Connectors - In Stock

Optimise efficiency by simplifying your operation and moving away from timely traditional wiring methods. 

• Suitable for all Wire Types
• Easy to Use
• Fast Wiring
• 2, 3, and 5 pole options

DEGSON - DGBSC Series - Transparent Housing

DEGSON - DG223 Series

DEGSON Din Rail Mount Terminal Blocks

	Screw Type Din Rail Terminal Blocks Steel screw connection technology, reliable connection. Double channels for bridging can make circuit connection tests more flexible. Unique pluggable jumper, high circuit connection efficiency. Optional marker to avoid wire mis-inserting.
	Spring Cage Type Din Rail Terminal Blocks Spring-cage connection technology with excellent anti-vibration. Easily connect and release wires using a slotted screwdriver. Features a unique pluggable jumper, ensuring efficient circuit connections. Covers a broad range of customer needs with its extensive product lineup.
	Push In Din Rail Terminal Blocks Push-in connection technology, tool-free operation, more convenient and faster. Press the orange buttons with a slotted screwdriver to release the wire. Double channels for bridging can make circuit connection tests more flexible. Unique pluggable jumper, high circuit connection efficiency.

Have a question?

Reach out to Active Components to explore our extensive product line and see how we can assist with your project. 

Amphenol ecomate Family Connectors

Explore Amphenol's ecomate® Family of circular, multiway connectors, tailored to enhance efficiency and reliability for indoor and outdoor industrial applications. The ecomate® Family series offers an IP65-69K rating range (in mated condition) and features robust, durable construction in plastic or metal with options for a circular bayonet, a quick-locking automatic, or a rapid coupling system.

With a maximum amperage/voltage range of 300A/600V-900V, depending on the series, the ecomate® Family series from Amphenol is ideal for a wide range of applications, including Factory Automation, Industrial, Heavy Equipment, Heavy Duty, Transportation, and Entertainment/Lighting.

View the full catalogue

	ecomate® Aquarius Serie Typical Applications: Alternative Energy, Off-Road, Traffic Control, Instrumentation, Building Automation, and Telecom. MIL-DTL-26482-based Design 3-32 Contact Positions. Plastic Housing Material. 28AWG - 8AWG Size Contacts. Up to 600V/45A Contact Current Ratings. IP67/69K Mated Ratings. 500+ Mating Cycles. Machined, Stamped & Formed, PC Tail.
	ecomate® C16-1 Series Typical Applications: Alternative Energy, Industrial Automation, On-Machine, and Process Control. Threaded Coupling System. 4 & 7 Contact Positions. Plastic Housing Material. 26AWG -14AWG (0.14-2.5mm) 10 to 16A Contact Current Ratings. IP67 Mated Ratings. 500+ Mating Cycles. Screw, Solder, and Crimp Termination.
	ecomate® C16-3 & C16-L Series Typical Applications: Industrial Automation, On-Machine, Process Control, Alternative Energy, and Traffic Control. Bayonet Coupling System. 3-20 Contact Positions. Plastic Housing Material. Wire Range: 28 – 10AWG. 5 to 50A Contact Current Ratings. IP65 Mated Ratings. 500+ Mating Cycles. Screw and Crimp Termination.
	ecomate® RM Series Typical Applications: Motion Control, Industrial Automation, On-Machine, Robotics, and Rail Transit. MIL-DTL-26482-based Design Up to 45A/600V Wire Range: 30 – 8AWG 3-48 Contact Positions. IP67 mated ratings. 500+ Mating Cycles. Machined, Stamped & Formed, PC Tail.
	ecomate® RM High Amperage Series Typical Applications: Motion Control, Industrial Automation, On-Machine, and Robotics. Metal Bayonet Locking Coupling System. 1-3 Contact Positions. Metal Housing Material. 3/0-0 through to 16AWG. 86 to 300A Contact Current Ratings. IP67 Mated Ratings. 500+ Mating Cycles. Machine RADSOK®.

Ready for a quote? - Contact us now!

Custom Manufactured Keypads

Looking for a keypad that's tailored to fit your specific requirements and perfectly aligns with your unique design needs and style? Explore the two popular customised keypad solutions Active offers: Silicone Rubber Keypads and Membrane Keyboards.

Customised Keypads

Silicone Rubber Keypads

Silicone rubber keypads are a type of switch technology used in electronic devices. They are made from silicone rubber, a flexible and durable material that allows for easy pressing of the keys. They are widely utilised in consumer and industrial electronic devices as an affordable and dependable switching method.

SILICONE RUBBER KEYPADS

What are the Benefits of Using Silicone Rubber Keypads?

• High tactile feedback, providing a satisfying user experience.
• Durability and longevity, with resistance to water, dust, and extreme temperatures.
• Inherent shock absorption, protecting underlying electronics from impacts.
• Advanced customisation in shape, size, colour, and printing

Design Elements for Silicone Rubber Keypads

Actuation Force

In the design of a silicone rubber keypad, the designer aims to achieve excellent tactile feedback when the keypad buttons are pressed. Therefore, actuation force becomes a critical element to consider. The actuation force of the keypad is the force required to initiate conduction in the buttons that connect with the PCB (Printed Circuit Board), providing tactile feedback to the operator when the rubber buttons are pressed.

Key types

Silicone Rubber Keypads

Silicone Rubber Keypads

Other Capabilities of Customisation

Multi-colour printing, laser etching, various coatings (abrasive, smooth, glossy, metallic), illuminated keypads, epoxy keytops, and assembly with membrane circuits for brand-specific designs.

Silicone Rubber Keypads

Membrane Keyboard 

A membrane keyboard, also known as a membrane switch keyboard, consists of slim, flexible layers that serve as the keys for triggering signals to a system or device. The keys function as mechanical switches managing electrical connections, which generate signals to execute commands. Each switch governs an electrical circuit that remains dormant until activated by pressing.

What are the Benefits of Using Membrane Keyboards?

• Compact and lightweight design, allowing for integration into slim and portable devices.
• Low production cost compared to mechanical keypads.
• Smooth surface that is easy to clean and less likely to harbour dirt or pathogens.
• Quiet operation, with minimal sound during keypresses.
• Customisation options include membrane keyboards with metal domes, LEDs, printed circuits, membrane overlays/cover plates, membrane labels, and PMMA.

Membrane Keypad

Membrane Reference Materials

How can Active Components assist in this process?

• Consultation Services - In a detailed consultation process, we provide expert recommendations based on our extensive experience in product development. 
• Reliable Quality - With over 40 years of experience, we produce dimensionally accurate precision parts with a high-quality finish by working closely with accredited and trustworthy manufacturers.
• Complete Service Package - Beyond supplying electronic parts, we deliver tailored solutions specifically designed to fit your product's unique requirements.

Why Choose Die Casting for Your Product?

In today's fast-moving product development landscape, precision, speed, and customisation are critical. At Active Components, we understand that the key to unlocking your product's full potential lies in the quality of the components and flexible custom solutions to meet your specific needs and challenges. 

In this blog post, we'll delve into one of the most widely used techniques in product production - die casting.

What is die casting?

Die casting is a manufacturing technique used to produce metal components with a high level of precision and consistency. In this process, molten metal is injected under pressure into a mold, which is designed to shape the metal into a specific form.

This method is widely utilized across various industries to create a diverse range of products, including automotive parts, electronic components, and household appliances, due to its efficiency in mass production and ability to produce parts with complex shapes and fine details.

Types of die casting 

Die casting is a versatile manufacturing process, differentiated into various methods, each offering distinct advantages. The two primary types of die casting are cold chamber and hot chamber die casting.

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Cold chamber die casting is used for metals with high melting points, such as aluminum, brass, and copper. In this process, the molten metal is manually or mechanically ladled into the injection system, keeping the injection machinery separate from the melting furnace. This method is preferred for metals that can chemically damage the pumping system over time, offering a solution for creating strong, heat-resistant parts.

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Hot chamber die casting, on the other hand, is suitable for metals with lower melting points, including zinc, magnesium, and lead alloys. This process involves the injection machinery being submerged in the molten metal bath, allowing for faster and more efficient cycling times due to the close proximity of the metal supply. This method is ideal for producing small to medium-sized parts with good detail, thin walls, and high dimensional accuracy in a cost-effective manner.

Why Choose Die Casting for Your Product? 

• Capability for Complex Designs: Die casting enables the creation of intricate shapes with precise tolerances. 
• High Production Rate: Die casting is a quick process, beneficial for projects with tight deadlines. 
• Reliable Repeatability: It allows for a high degree of repeatability, meaning that parts can be manufactured to precise specifications. 
• Versatility Across Materials: Suitable for a wide range of metals, including aluminum, zinc, and magnesium, offering flexibility in material selection. 

How can Active Components assist in this process? 

Consultation Services: In a detailed consultation process, we provide expert recommendations based on our extensive experience in the product development process. This involves continuous refining and sourcing parts including electronic components and complex metal parts to perfectly align with the engineer’s requirements. 

Collaboration with Manufacturers: A manufacturing partner must understand the part’s application, desired materials, and timeline. With over 40 years of experience, Active Component has established robust relationships with premier manufacturers of electronic components worldwide. By working closely with accredited and trustworthy manufacturers, we produce dimensionally accurate precision parts with a high-quality finish. 

Inventory Management and Stock Availability: We provide inventory management services from our warehouses, with options to hold stock in New Zealand and Hong Kong. This ensures that our customers can quickly respond to spikes in demand or plan against demand forecasts.

Get in touch with us

Through our partnerships with leading manufacturers, Active Components provides solutions like die casting services that bring unparalleled precision, speed, and adaptability to your product. This approach ensures that your product is crafted to stand out in a competitive market. 

Lithium Batteries for Smart Life

Ever wondered how everything around us, from the watch on your wrist to the vehicles outside, can stay powered up longer and work smarter? Meet EVE Energy, our valued partners in the energy sector.

EVE Energy

EVE Energy is a worldwide leader in the manufacturing of lithium batteries, offering innovative technology and solutions across various sectors. They specialise in batteries for consumer electronics, power systems, and energy storage. Their focus is on combining power technology with IoT (Internet of Things) to deliver comprehensive solutions in several areas, including: 

• Smart meters,
• Automotive electronics, 
• Smart security systems,
• Power tools & Light Electric Vehicles(LEVs),
• Consumer electronics.

EVE Li-SOCl2 Batteries

Key features:

• Wide operating temperature range: -60℃/+85℃，up to +150℃ via special design.
• High specific energy density: 650Wh/kg.
• Long lifespans: Extremely long reliability life.
• High and stable voltage: nominal voltage is 3.6V and operating voltage is stable.
• Low self-discharge rate: less than 1% after one year of storage at +20 ℃.
• Comprehensive solution: cylindrical, coin, square cells, and customised solutions are available.

View the full series.

EVE Li-MnO2 Batteries

Key features:

• Super high-rate discharge capability: Maximum pulse current up to 4000mA.
• High capacity: Nominal capacity up to 3000mAh, specific energy up to 400wh/kg.
• Low self-discharge: annual self-discharge rate < 1%.
• Long lifespans: Meet the requirements of a long operating life.
• Good safety: unique structural design, high reliability.
• Ultra-wide operating temperature: Cylindrical type (- 40℃ +85℃), coin type (-40℃ +150℃), pouch cell (-40℃+60℃).

View the full series.

Home IoT Applications – Smart Meter & Security

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Comprehensive Solutions: Including Li/SOCli battery, Li/MnO2 battery, and ER+SPC solution.

Practical Application: 16+ years in the metering field application, 1.5+ billion batteries have been supplied worldwide.

Safety and Reliability Certification: ATEX, EN60079-11

Product Core Advantages: Long life, high safety and reliability, wide working temperature range: (-40°C - +85°C), and low self-discharge rate.

comprehensive Solutions: Including Li/SOCl2 battery, Li/MnO2 battery and ER+SPC solution.

Practical Application: 11 + years in the smart security field application, providing reliable power solutions for security equipment.

Safety and Reliability Certification: CCCF, VOS, UL

Product Core Advantages: High pulse, high safety, wide working temperature range (-40°C +85°C) and low self-discharge rate.

Need power solutions for your next product?

Reach out to Active Components to explore our extensive battery line and energy solutions and see how we can assist with your project.

How to Choose the Right Battery for Your IoT Devices

In the ever-changing world of IoT, picking the right power solution is key to making your devices work well. The perfect battery does more than just power your devices; it boosts their efficiency, performance, and reliability. But finding the right one isn't always simple. Where and how you plan to use the technology will largely shape the battery's size and the tech specs you'll need. These factors also need to be weighed against the cost.

In this blog post, we're going to walk you through the important things to consider when choosing a battery for your IoT product.

1.    Wide Operating Temperature Range

IoT devices are often exposed to varying environmental conditions, from the chilly cold of a warehouse to the scorching heat of direct sunlight. Choosing a battery with a broad operating temperature range is important to ensure that your product performs well under any condition, without a drop in performance.

In low-temperature conditions, chemical reactions within the battery slow down, reducing the battery's efficiency and potentially shortening its lifespan, the batteries can struggle to maintain their charge and deliver the required power. Therefore, for devices in cold environments, a battery that can withstand low temperatures and maintain a stable performance is essential to prevent power loss and ensure reliability.

Conversely, in high-temperature environments, such as industrial sites in hot climates or outdoor equipment exposed to direct sunlight, batteries face the risk of overheating and accelerated degradation. High temperatures can cause internal components of the battery to deteriorate faster, leading to a decreased capacity and a shorter overall life. In these cases, a battery designed to handle high temperatures is necessary to avoid overheating issues and ensure that the device continues to function effectively over time.

2.    High Specific Energy Density

The battery energy density is crucial because a battery with higher energy density can sustain a charge for a longer period relative to its size. A battery with a high specific energy density can store more energy in a smaller volume, which is particularly advantageous for compact and portable IoT devices that need to operate for extended periods without frequent recharging. In IoT applications, from wearable tech to remote sensors, minimising size, and weight without sacrificing battery life is essential. A high specific energy density enables the development of smaller, lighter devices that are easier to install and more convenient to use, especially in applications where the device needs to be unobtrusive or fit into limited spaces.

3.    Long Lifespans

The longevity of a battery in IoT devices determines the maintenance schedule and total cost of ownership. Batteries with long lifespans can help ensure the reliability and performance of IoT devices. This reliability is crucial for maintaining the integrity of data collection and the functionality of IoT systems, particularly in applications where real-time data monitoring and analysis are vital for decision-making purposes.

 4.    High and Stable Voltage

High and stable voltage in batteries is key to the reliable and efficient operation of IoT devices. It ensures consistent device performance, accurate data transmission, and contributes to the overall durability and effectiveness of IoT systems.

Voltage fluctuations in a battery can cause problems such as erratic device behavior, data corruption, or even premature device failure. For instance, if an IoT device like a sensor or a smart meter receives an inconsistent power supply, it may not function correctly, leading to inaccurate readings or loss of data. A battery that provides high and stable voltage ensures that IoT devices can operate efficiently and perform their tasks as expected. 

In IoT systems, where numerous devices often work together, having a reliable power source with stable voltage is vital to ensure seamless integration and communication between devices. 

Conclusion

Selecting the right battery for your IoT devices is paramount to ensuring their efficiency, reliability, and longevity. At Active Components, we assist you in finding the perfect match for your project, from individual components to comprehensive solutions, ensuring you have the ideal fit for your needs. 

5G Paves the Future: Teltonika Networks

Seeking a reliable networking solution for your next project? We've got you covered. We're thrilled to announce our partnership with Teltonika Networks, offering reliable and secure 5G and 4G networking products designed to elevate your IoT, M2M, and enterprise networking to the next level.

5G Network Devices

RUTX50 | Industrial 5G router

RUTX50 is a dual-SIM multi-network router offering 5G mobile communication for high-speed and data-heavy applications.

• 5G - Ultra-high cellular speeds of up to 3.3 Gbps.
• DUAL SIM - With auto-failover, backup WAN, and other switching scenarios.
• SA & NSA - Supports both architectures to leverage the 5G infrastructure.
• FUTURE-PROOFING - Backward compatible with 4G (LTE CAT 20) and 3G network technologies.
• EU MADE - Products adhere to stringent regulations for quality standards and maintenance criteria.

View the catalogue and use cases.

TRB500 | Industrial 5G gateway

TRB500 is a compact, energy-efficient 5G gateway for ultra-fast data transmission with ultra-low latency.

• 5G - Ultra-high cellular speeds of up to 1 Gbps.
• SA & NSA - Supports both architectures to leverage the 5G infrastructure.
• COMPACTNESS - One of the smallest 5G gateways available in the market.
• FUTURE-PROOFING - Backward compatible with 4G (LTE CAT 20) and 3G network technologies.
• EU MADE - Products adhere to stringent regulations for quality standards and maintenance criteria.

View the catalogue and use cases.

4G Network Devices

RUTX12 | Dual LTE Cat 6 Industrial Cellular Router

This powerful dual LTE Cat 6 router is a great fit for mission-critical applications. Two cellular modems for dual simultaneous connections, seamless mobile service switching, and load balancing features make this device irreplaceable in applications where losing connection is not an option.

• DUAL LTE - Cellular speeds up to 600 Mbps with dual simultaneous LTE CAT 6 connections.
• DUAL SIM - Instant failover switching.
• WI-FI & BT - Wave-2 802.11ac Dual Band WI-FI and Bluetooth LE.
• LOAD BALANCING - Allows to use of multiple WAN sources to increase throughput.
• EU MADE - Products adhere to stringent regulations for quality standards and maintenance criteria.

View the catalogue and use cases.

RUT241 | Industrial Cellular Router

Equipped with 4G LTE, Wi-Fi, and two Ethernet ports, RUT241 offers unstoppable connection continuity with automatic WAN failover.

• CONNECTIVITY - 4G LTE (Cat 4), 3G, 2G.
• WI-FI - Wireless access point with Hotspot functionality.
• WAN FAILOVER - Automatic switching to available backup connection.
• RMS - For remote management, access & VPN services.
• EU MADE - Products adhere to stringent regulations for quality standards and maintenance criteria.

View the catalogue and use cases.

Interested in exploring a diverse product line for different industries?

Contact us for detailed information on innovative solutions designed to meet your needs.

What is a hydrogen fuel cell?  

A hydrogen fuel cell is a type of generator that produces electricity through a chemical reaction between hydrogen and oxygen. Fuel cells generate fewer pollutants than the production of energy from fossil fuels and are gaining attention as an eco-friendly energy source. This is primarily because their byproduct is typically water.

How Does Hydrogen Fuel Cell Work?  

Hydrogen fuel cells create electrical power through a chemical process. Inside the fuel cell, hydrogen gas is fed into the anode, and oxygen (from the air) into the cathode. A catalyst at the anode separates hydrogen molecules into protons and electrons. The electrons are directed through a circuit, creating an electric current. Meanwhile, the protons move through the electrolyte to the cathode, where they combine with oxygen and the electrons returning from the circuit to produce water and heat—the only by-products of the process.

What Are the Uses of Fuel Cells? 

The versatility of hydrogen fuel cells allows for a wide range of applications, making them a pivotal technology for the future of energy:

Transportation

Hydrogen fuel cells have become a game-changer in the transportation industry. They are used in automobiles, buses, ships, trains, and even aircrafts, each benefiting from the clean, efficient power that fuel cells provide. They offer a compelling alternative to battery-electric vehicles, with advantages such as faster refueling times and longer ranges, all while emitting only water vapor.

Portable Power

The compact and lightweight nature of fuel cells enables portable power solutions for devices ranging from laptops to mobile phones. This can significantly reduce our reliance on batteries and the environmental impact associated with their disposal.

Other Applications

Fuel cells find critical applications in powering base stations and cell sites, which are essential for the seamless operation of our mobile networks. Additionally, they play a significant role in distributed power generation, telecommunications, water heating, portable charging stations for small electronic devices, small heating appliances, and electrochemical sensors. 

At Active Component, we provide fuel cell components that are essential for a wide range of applications. For more information on our products and how we can support energy solutions for your product, contact us today!

VINATech Supercapacitor & Fuel Cell

Active Components proudly partnered with VINATech to expand our range of Supercapacitors and Fuel Cell Components. In this blog post, we will introduce these innovative products, designed to elevate the performance and efficiency of your next design.  

What is a supercapacitor?

Supercapacitors are environmentally friendly energy storage devices with low energy density and high-power density. They offer high current, fast charging and discharging, a long cycle life (over 500,000 cycles), and a durable lifespan across wide temperature ranges (-40˚C to +65˚C, up to +85˚C when derated). 

As a leading supercapacitor manufacturer, VINATech has been mass-producing the market-leading 3.0V supercapacitor family since 2010, which features 23% higher energy density than the traditional 2.7V supercapacitor. They are also the only manufacturer of hybrid capacitors that use PC electrolytes.

VINATech WEC Series - Single Cell / Lead Terminal Type Supercapacitors

Features: 

• High Power Density. 
• Over 500,000 cycle life. 
• RoHS/WEEE/REACH compliant. 
• Long-term reliability improved for extreme conditions.

VINATech EDLC Module in 2 series

Features: 

• High Power Density. 
• Over 500,000 cycle life. 
• 2 units serially connected to provide products. 
• RoHS/WEEE/REACH compliant. 
• Long-term reliability improved for extreme conditions. 
• Peak Power Support / Backup Power Support.

VINATech EDLC Series - Single Cell/Snap-in Type Supercapacitors 

Features: 

• High Power Density with Low ESR. 
• Over 500,000 cycle life. 
• RoHS/WEEE/REACH compliant. 
• Peak Power Support / Backup Power Support.

VINATech VET Series to combat extreme conditions  

Features: 

• VET series of +85°C Single cell 2.7 V Supercapacitor. 
• Over 500,000 cycle life. 
• RoHS/WEEE/REACH compliant. 
• High Power Density. 
• Long-term reliability improved at a high temperature 85°C and humidity of 85% RH. 
• Peak Power Support / Backup Power Support. 
• AEC-Q200 Qualified.

VINATech VPC Series Vina Pulse Capacitor 

Features: 

• Ultra Low Self Discharge. 
• High Operating Voltage. 
• High Energy Density. 
• High Capacitance. 
• Wide Operating Temperature Range.

VINATech Supercapacitors are suitable for many applications including: 

• Automotive, 
• Sensor Network, and communications, 
• Uninterruptible power supply (UPS), dynamic voltage restorer (DVR), 
• Smart Meters / Network Equipment, 
• Memory Back Up, 
• Regenerative Energy Storage Device, 
• and Wind Turbine. 

View the full catalogue 

What is a Fuel Cell?  

A fuel cell is a type of generator that produces electricity through a chemical reaction involving hydrogen and oxygen as fuel. Fuel cells generate fewer pollutants than fossil fuel production and are attracting attention as an eco-friendly energy source, primarily because their byproduct is typically water. 

The fuel cell is used as a power source for transportation. (car, ship, train, drone, airplane, etc.) It can be used as a boiler and distributed power generation at housing/commercial buildings and for power plants.

VINATech Fuel Cell Components  

In 2002, VINATech secured the original technology for CNF (Carbon Nano Fiber) through its research and developed technologies for carbon activation, carbon shape control, carbon composite, and metal catalyst synthesis/adhesion. This secured technology is being applied to the mass production of fuel cell support, catalyst, and membrane electrode assembly (MEA).

View the full catalogue 

Get in touch with us.  

At Active Components, we pride ourselves on our strong partnerships with reputable manufacturers and suppliers worldwide. We offer a diverse range of sustainable energy solutions tailored to your needs.  

Contact us today!

ADDA High-performance Fan Series

At Active Components, we pride ourselves on our strong partnerships with reputable manufacturers and suppliers worldwide, offering a wide range of products that include thermal solutions and fan systems.

Today, we're shining a spotlight on the high-performance fan series from ADDA.

AD4028

Applications:

Industrial/Power System

Highlights:

• Pressure increased by 2.1 times.
• Air flow increased by 1.5 times.
• Speed increased by 1.5 times.

View the catalogue.

AS9238-5

Applications: 

Energy storage system/Photovoltaics

Highlights:

• Air flow increased by 3.6%.
• Pressure increased by 2%.
• Operating Point enhances by 17% for thermal effect.

View the catalogue.

AS14038-New

Applications: 

Photovoltaics/New Energy/Solar Energy Storage Station/Launch Station

Highlights:

• Pressure increased by 8.5%.
• Air flow increased by 16.7%.
• Be quieter.

View the catalogue.

Not the right fit for your product?  

Browse our catalogue below to find fans perfectly suited to your application, or simply contact us today with your specific requirements. We are ready to assist you!

About Active Components - Leading electronic component supplier

Consulting/listening/recommending/refining/sourcing.

Established in 1983, Active Components distributes high-quality wholesale electronic parts worldwide. We specialise in sourcing difficult-to-find products for the electronic and electrical industry and provide custom-manufactured solutions.

Neltron FPC / FFC Connector Series

Active Components is excited to offer a versatile range of Neltron's FPC (Flexible Printed Circuit) and FFC (Flexible Flat Cable) connectors. Available in 0.50mm, 1.00mm, and 1.25mm pitches, these connectors are tailored for precision and efficiency for various electronic applications.

Ideal for use in consumer electronics, automotive systems, and various high-tech industries, these connectors are versatile and well-suited for a range of uses, including but not limited to:

• Mobile phones.
• Laptops.
• Flat-screen televisions.
• LCD monitors.
• Digital cameras.

View the full Catalogue

New Product

0.50mm FPC Auto Lock Double Contact Type Connector | 1226-XX-10-H28-TR

Features:

• One Action Lock improves workability.
• Independent spring with two-point contact design for high contact reliability.
• Easy FPC insertion and high retention force.
• FPC / FFC mating state can be confirmed.

Active offers a selection of FFC/FPC connectors to suit your requirements. Whether it's FPC or FFC, we tailor our solutions to match your application requirements. Contact us today.

Related Blog Post

Want to learn more about the difference between FFC and FPC? Check out our latest blog post by clicking below.

What’s the difference between FPC and FFC?

In the dynamic world of modern electronics, understanding the components that drive innovation is crucial. In this article, we dive into electronics to explore two key elements: Flexible Printed Circuit (FPC) and Flexible Flat Cable (FFC), showing you the differences between them.

What is FPC?

A Flexible Printed Circuit (FPC) is a type of electronic circuit characterised by its flexibility and foldability, constructed with one or more layers of copper traces on a polyester base. FPCs are lighter and thinner, offering increased flexibility compared to traditional rigid circuit boards. Their flexible design makes it possible to mount electronic components directly onto their traces, even in configurations with overlapping traces. There are many different types of FPC, including single-layer, double-sided, and multilayer flex circuits.

Single-sided flexible circuits feature a solitary conductor layer, crafted from either metal or conductive polymer, on a flexible dielectric film. Conversely, double-sided flex circuits incorporate two conductor layers, enabling more intricate circuit designs and enhanced functionality.

Multilayer flex circuits are comprised of three or more layers of conductors. Typically, these layers are interconnected through plating via holes. It's worth noting that while commonly achieved through plating through holes, this method is not obligatory, as alternatives such as creating openings to access lower circuit-level features are also feasible.

What is FFC?

FFC, short for Flexible Flat Cable, is a type of electrical cable that is both flat and flexible. These cables have straight conductors bonded in a flexible plastic film and come in various sizes, such as 0.5mm, 1.00mm, and 1.25mm. FFCs often have a stiffener on one side to make the contact portion easier to plug into connectors. They are typically used for simple connections in high-density electronics, such as laptops and smartphones.

What are the differences?

FFC and FPC are often confused because they share a similar flat appearance and both handle data transfer. However, they are very different.

FFC typically has straight conductors with pinouts either 1 to 1 or 1-n. In contrast, FPC offers more flexibility with various pinouts, multi-layered structures, and the ability to cross conductors.

FPC can also be impedance controlled, making it suitable for applications like LVDS. Additionally, FPC can be designed with bends and angles, not just limited to rectangular shapes.

Active provides customisable solutions for FPC/FFC assemblies, tailored to meet your specific needs. Whether you require FPC or FFC, our services are designed to align precisely with your application requirements.

Figaro Lead-Free Oxygen Sensor TGS4260

Introducing the Figaro Lead-Free Oxygen Sensor TGS4260 - a potentiostatic electrolysis-type oxygen sensor with a wide measuring range and operating temperature range. It's easy to incorporate into size-oriented applications like portable oxygen detectors and multi-gas detectors, offering superior performance at a reasonable cost in the market.

Ideal for applications:

• Oxygen monitors
• Stationary O2 detectors
• Portable O2 detectors
• Multi-gas detectors

‍Key Features:

• Lead-free
• In 20mm industrial standard package
• Linear output
• Quick response to Oxygen
• High repeatability/selectivity to O2
• Long life
• High impact resistance

High-level Performance

The temperature dependence of TGS4260 sensor outputs can be easily compensated by utilizing a thermistor. The response is very fast and has little temperature dependence.

Contact us today for the full 'Comparison Test' of TGS4260 or more information.

Proudly partnered with FIGARO – Click below to explore the diverse range of products offered by Active.

Introducing the KPGB-0607 Series LED

We are thrilled to introduce the latest addition to our product lineup – the KPGB-0607 Series Bi-Color Surface Mount LED by Kingbright. Perfect for a wide range of applications, these LEDs are designed to meet your needs for efficient, compact, and versatile lighting components.

Key Features:

• Size: Ultra-compact at 0.65 mm x 0.65 mm SMD LED, 0.25 mm thickness.  
• Efficiency: Low power consumption for energy-saving applications.  
• Packaging: Available in bulk (4000 pcs/reel) for your convenience.  
• Durability: Moisture sensitivity level 3, ensuring reliability in various environments.  
• Eco-Friendly: Halogen-free and RoHS compliant.

Ideal for applications:   

• Backlighting 
• Status indicators 
• Home appliances and smart devices 
• Wearable and portable devices  
• Healthcare applications

VIEW FULL CATALOGUE

About Active Components - Leading electronic component supplier

Consulting/listening/recommending/refining/sourcing

Established in 1983, Active Components distributes high-quality wholesale electronic parts worldwide. We specialize in sourcing difficult-to-find products for the electronic and electrical industry and provide custom-manufactured solutions.

Goldbridge Access Control System

Established in 1996, our partner Goldbridge, is specialised in RFID tag design, manufacturing, and the overall solution. Let us introduce some of the most popular RFID product ranges offered by Goldbridge. The products fit for systems of transport, e-payment, access control, events, and more. Custom designs can be made upon request.

Let us introduce some of the key product ranges offered by Goldbridge.

Full catalogue can be viewed here.

2J Antennas New Products - 2023

2J is a worldwide supplier of ultra-high-efficiency, premium quality antennas. Their primary focus is ensuring the continued development of products to meet the rapidly evolving wireless world, with the introduction of 5G (LTE), Iridium communications or Galileo satellite-based applications. Let us introduce their latest antenna.

Industry-Leading Performance and Robustness for Marine Applications

2J Antennas is expanding its “Big Medusa'' series by adding the new high-performance heavy-duty  Iridium Quadrifilar Helix (QHA) antenna (2J7B26JB-C177N-B16J). This industry-leading passive antenna provides a superior connection to the Iridium network with a high peak gain of 2.7 dBi in low elevation angles while maintaining an 86.4% efficiency (far above the industry standards). This helical antenna is unique in its simplicity of design and has an extremely low axial ratio below 3 dB that optimizes circular polarization and delivers superior performance worldwide.

Big Medusa is a simple solution to the problem of non-geosynchronous satellite connections where most antenna designs focus on extended range, receiving signals over large arcs, but having null spots directly overhead or at other inopportune locations. Extremely robust and waterproof, this design was developed for marine applications where reliability and mission-critical communications are the number one priority during extreme weather conditions.

Suggested applications include:

• Iridium voice and data applications.
• Marine.
• Boats, Yachts and Ships.
• Public Safety/ Coast Guard.
• Mission Critical Communication.
• Law enforcement and public safety.
• Satellite Communication.

The omnidirectional radiation pattern brings a full spectrum of signal quality within the 1621 MHz band and with superior RHCP rejecting multi-path interference and optimizing signal strength making it the ideal choice for marine environments.

Installation / Environmental

This durable and waterproof antenna is fully IP67, IP69, and IK09 certified offering resistance to water, dust, and impact making it the number one solution for extreme weather conditions. The robust housing and base are manufactured with commercial-grade ASA material. The antenna dimensions for the pole mount are Ø 96 x H200  and Ø 96 x H 131 for the screw mount configuration.

The 2J7B26JB-C177N-B16J offers various configurable anti-rotation mounting options that include a pole with a maximum Ø 43mm and a screw mount with a maximum 7mm surface thickness. As with all ground plane independent antennas, this system can be installed on any surface type with minimal restrictions.  

Choosing the right antenna for the right job is important and 2J's highly skilled engineers are available to assist with antenna selection and/or any customization needs. 2J's products are designed and manufactured without hazardous materials while maintaining full REACH and RoHS compliance.

Introducing the Smallest 5GNR Rigid Antenna on the Market 2J Antennas is pleased to expand its 5GNR antenna family by adding the best-in-class 5GNR fiberglass internal antenna (2JE71). This ultra-compact off-the-shelf antenna combines high efficiency, reliability, and low device power consumption, making it ideal for IoT and M2M low power wide area (LPWA) technologies. Suggested applications include: - Industrial / Commercial and Residential IoT. - Consumer Electronics / Wearables. - Public Safety Broadband Devices. - Business / Home Automation Devices. - Transportation / Automotive. - Robotics / Automation. - Drones and UAV’s. The 2JE71 is designed with omni-directional coverage and is optimized for 360-degree signal strength while maintaining stable gains and efficiency across all bands. The new 5GNR technology enhances mobile broadband and ultra-reliable low-latency communications. Edge and EV-DO are designed for digital mobile phone technology and wireless internet access improving data transmission while maintaining higher bit rates and advanced multiplexing techniques resulting in increased capacity and maximum throughput. This antenna has been tested in their certified CTIA 3D anechoic chamber for precision accuracy in addition to meeting the shear force testing of 30Kgf (IEC62137-1-2:2007). Installation and Durability The 2JE71 offers a ground plane-dependent internal antenna designed with a compact form factor ideal for space-restricted device integration. This antenna is manufactured out of high-grade fiberglass, a material known for durability and resistance to extreme temperatures ranging between -40C and +85C. Proper antenna placement is fundamental for optimal performance and ideal for extremely small PCB application requirements by taking up minimal space without compromising performance. 2J's world-class team is ready to assist customers with any antenna integration needs, including full antenna parameter reports for impedance and OTA (over the air) measurements. 2J Antennas supports the health of their environment and production staff by manufacturing all their products without hazardous materials while maintaining full REACH and RoHS compliance.

Contact us if you are interested!

Su'scon Capacitor

Our partner, Su'scon, specialises in providing solutions associated with the design, R&D, and manufacturing of aluminium electrolytic capacitors. Their AEC-Q200-compliant capacitors serve many industries including automotive, lighting, industrial power, medical, infrastructure, and green energy. We are excited to highlight just a few of their capacitors among a large range of products.

Conductive Polymer Hybrid Capacitors

Features of the SVV Series Low ESR, Anti-vibration, Peak acceleration: 30G High Voltage, Long Life. 105℃, 10,000hrs RoHS compliant Designed for high-reliability applications, e.g. automotive equipment, base station equipment, etc.

Features of the SVG Series Low ESR, Anti-vibration, Peak acceleration: 30G High Voltage, Long Life. 125℃, 4,000hrs. RoHS compliant For automotive modules and other high-temperature applications Click here for datasheets.

Conductive Polymer Capacitors

Radial Type Capacitors

Surface Mount Type Capacitors

Datasheets for the conductive polymer capacitors can be found here.

‍

Aluminum Electrolytic Capacitors

Snap-In Capacitors

Datasheets for the snap-in type capacitors can be found here.

Click here to read about the possible applications of electrolytic capacitors.

Contact our team for more information.

Neltron New Products 2023

We are thrilled to introduce the launch of a remarkable series of new products by our longstanding partner, Neltron. With over 30 years of unparalleled expertise in the field of electronic connectors, Neltron is a trusted name for customised connector solutions.

Features: 2.0A current rating. Active latch design. Direct and indirect mating. Compatible with Molex.

Features: One Action Lock improves workability. Independent spring with two-point contact design for high contact reliability. Easy FPC insertion and high retention force. FPC / FFC mating state can be confirmed. Compatible with Hirose.

Neltron 200 Connector Systems offers surface mount wafers with right-angle or vertical alignment. 2.00mm Connectors provide secure electrical contact, low insertion force, and mating assurance in a wide variety of configurations, circuit sizes. Features: Secure locking device. Harness variation. Customized designs and specifications are accepted. Good quality and management control. Compatible with JST PA Series.

Features:  Industry standard connector. Small mounting area, lightweight, meet slim equipment requirements. Gold plating for superior corrosion resistance. Direct PCB attachment. Supports high frequency up to 6GHz. Automatic tape-and-reel packaging is available for automatic vacuum nozzle placement equipment. Compatible with I-PEX.

Taiwan Semiconductor

Recognized for more than 40 years for its core competence in discrete Power Rectifiers, Taiwan Semiconductor has expanded its product portfolio to include Trench Schottkys, MOSFETs, Power Transistors, LED Driver ICs, Analog ICs and ESD Protection Devices, and now provides a complete solution from one source.

Let us introduce the latest IC and diode products offered by Taiwan Semiconductor.

Applications: Low voltage, high frequency, inverter. DC/DC converter. Freewheeling diodes. Reverse battery protection. Car lighting.	Applications: DC/DC. Switching mode. Converters & Inverters, Lighting application. Snubber. Freewheeling application.
Applications: USB 2.0 and USB 3.0. HDMI 1.3 and HDMI 1.4. SATA and eSATA. DVI. IEEE 139. PCI Express. Portable Electronics. Notebooks.	Applications:  Automotive - battery to MCU voltage regulator. Industrial - constant voltage output.

DEGSON New Connectors - 2023

Founded in 1990, DEGSON is a global solution provider of electrical, electronic, and industrial connectors. DEGSON has the complete engineering ability to support global customers with professional customisation solutions and value-added services. 

Let us introduce a few of DEGSON's connector ranges.

Device Driving Connectors

Main Features:

• Self-locking function for secure usage.
• Locking acoustical alerts for added safety.
• Reliable connection.
• Optional spring-cage and PUSH-IN spring wire termination options to accommodate different customer operating habits.
• Fixed foot structure of the socket reduces operational faults.
• Different locking structures are available to meet various device size requirements.

Signal Connectors

Main Features:

• Boasts a compact and high-density design, supporting up to 48 poles, making it ideal for applications that require miniaturisation and lightweight solutions.
• Compatible with both Through-Hole Reflow (THR) and Surface Mount Technology (SMT) soldering processes.

Power Connectors

Main Features:

• Offers a high rated current of up to 200A, catering to the demands of high-power devices.
• Incorporates the innovative Original DLS (Dual-Lever Spring) technology, enabling tool-free operation for user convenience.
• Available in different configurations suitable for both PCB soldering processes and Through-hole installation, providing flexibility in installation options.

Smart Building Connectors

Main Features:

• Features a compact size, allowing for increased flexibility and the ability to accommodate more connections within the same space.
• Boasts a simplified design and high-quality construction, ensuring easier and safer installation processes. 

Piher - Your Trusted Global Partner in Sensing Solutions

Piher Sensing Systems is a leading innovator in advanced position sensing technologies that enable customers to accurately measure and control rotational and linear movements. They develop, manufacture, and market custom and standard position sensors and controls that provide valuable real-time data needed to efficiently drive today’s vehicles and machinery.

Key Features: Open loop current transducer based on Hall effect. Busbar mounting. Simple analog ratiometric output. Measured current value from ±200 A to ±1.500 A. Non-intrusive technology. Galvanic separation between power and control. Operating temperature from -40°C to +125°C.

Key Features: Open loop current transducer based on Hall effect. Measured current values up to ±1.200 A. 3-phase busbar mounting. 3 simple analog ratiometric outputs. Non-intrusive technology. Galvanic separation between power and control. Full compatibility with Infineon HybridPack. Press fit contacts to eliminate soldering. Operating temperature from -40°C to +125°C.

Alternative to conventional resolvers Key Features: Rotor position sensor for high-speed motor commutation. Higher accuracy. Up to 600.000 rpm (if only 1PP). Low power consumption. Possibility to have an ASIL qualified sensor (D). Cost efficient and lightweight by design. No need of magnetic target. Stray field immune. Robustness to misalignments and environmental conditions (IP, vibration, dust, high temperature). Flexible design (end of shaft, through shaft and arc).

Figaro New Sensor

Figaro, based in Japan, was the world's first company to successfully commercialise metal oxide semiconductor-type gas sensors. Having supplied more than 400 million gas sensors of various types worldwide to date, Figaro is committed to contributing to safety, security, and enhanced quality of life.

Their customers include Panasonic, SHARP, MITSUBISHI, Google Nest, and many more.

Let us introduce Figaro's new sensors.

TGS1820 Features: High sensitivity and selectivity to acetone. Low interference from ethanol and hydrogen. Quick response. Compact. Low power consumption.  TGS1820 applications include: Acetone detectors. Breath acetone testers.	TGS8410 Features:  Low power consumption. High sensitivity and selectivity to methane. Long life.  TGS8410 Applications:  Portable/pocket-sized methane gas detectors. Battery-operable/wireless gas detectors. Leak detection for natural gas vehicles. Leak detection for gas pipelines.
TGS 4260 applications include:  Oxygen concentration monitors. Stationary O2 detectors. Portable O2 detectors.  CDM7162 applications include: Indoor air quality control.  Fresh air ventilators.   FECS44 applications include:  Portable and fixed installation NH3 monitors. NH3 detectors. Ammonia leak detection in refrigerators.

Explore Kingbright's Diverse Range of LEDs & Applications

Meet Kingbright - Taiwan's LED pioneer with over 40 years of experience. Their high-quality LEDs power diverse applications from computers to automotive and more. As one of Taiwan's top LED packagers, Kingbright is a trusted world-class manufacturer of LEDs. Don't miss their popular product ranges - explore the latest innovations and find the perfect LED for your application today.

0.65 mm x 0.35 mm SMD LED, 0.2 mm thickness. Low power consumption. Wide viewing angle. Compatible with automatic placement equipment Package: 4000 pcs / reel. Moisture sensitivity level: 2. Halogen-free. RoHS compliant.	1.6 x 0.8 mm SMD LED, 0.5 mm thickness. Available in various color combinations. Compatible with reflow soldering. Tinned pads for improved solderability. Package: 2000 pcs / reel. Moisture sensitivity level: 3. Halogen-free. RoHS compliant.

• 3.0 x 2.0 x 1.0 mm right angle SMD LED, 1.0 mm thickness.
• Low power consumption.
• Wide viewing angle.
• Ideal for backlights and indicators.
• Tinned pads for improved solderability.
• Package: 2000 pcs / reel.
• Moisture sensitivity level: 3.
• Halogen-free.
• RoHS compliant.

Rosenberger High-Speed Quad FAKRA Mini Connectors

2J Antennas is ready for Rosenberger HFM® High Speed Quad FAKRA

ENSURING SAFETY WITH HIGH-SPEED DATA TRANSMISSION & EXTRA ROBUST CONNECTION FOR AUTOMOTIVE

2J Antennas is dedicated to integrating high-quality components into our antenna designs and engineering processes. Whether it's a specific module, cable, or connector, we prioritize features that guarantee exceptional performance.

Introducing Rosenberger HFM Quad High Speed FAKRA Mini Connectors, the ultimate game-changer in "Mini-Coax" connectors for the automotive industry. Rosenberger has earned global recognition as the leading manufacturer in its field.

With its unrivaled performance and ultra-compact footprint, this intelligent modular system is here to revolutionize how data travels in vehicles. At frequencies up to 20 GHz, they ensure lightning-fast transmission of high data rates, reaching up to an impressive 28 Gbps.

Rosenberger High-Speed Quad FAKRA Mini Connectors are designed to meet the highest automotive standards and can be included with any antenna customisation.

‍When it comes to traveling and connectivity, convenience is the key for all users while on the go. Today’s wireless connectivity requires continued innovation to meet the growing demands for high-performance communications, smaller devices, and easier installation requirements.

2J Antennas provides off-the-shelf and custom antenna solutions designed for ground transportation connectivity, mobile critical communication, and vehicle operability and services that require secure and reliable connectivity. Whether for a simple GNSS navigation solution, WIFI, FM/DAB radio, or for a more complex in-vehicle 5G MIMO system securing uninterrupted and reliable data throughput of new-gen networks, 2J Antennas offers the right antenna for the right job.

Moreover, all can be equipped with Rosenberger HFM Quad High-Speed FAKRA Mini Connectors now.

The Crucial Role of FAKRA Connectors in Enhancing Automotive Safety

When it comes to automotive applications, especially autonomous driving and driver assistance systems, safety is paramount. These connectors are designed to provide 100% reliability thanks to their robust connections, resistance to vibration, and secure and effortless latch and click mechanism.

80% Space Saving. Because Size Matters

Delivering space savings of up to 80 % compared to traditional FAKRA connectors, the Rosenberger connector system allows various printed circuit boards (PCBs) to be accommodated in the smallest possible footprint.

Suggested Automotive Applications

From determining precise positions to continuously calculating routes and detecting and classifying objects, they ensure that high data volumes from multiple cameras, sensors, and navigation sources are seamlessly combined and transported in real-time.

•  Autonomous driving
• Driver assistance systems
• Navigation
• Infotainment
• Rear seat entertainment
• Internet & mobile communication
•  and more

Contact our team if you are interested.

2J is a worldwide supplier of ultra-high-efficiency, premium quality antennas. Their primary focus is ensuring the continued development of products to meet the rapidly evolving wireless world, with the introduction of 5G (LTE), Iridium communications or Galileo satellite-based applications. Below we are featuring two antennas which have proven to be very successful in the EV market, among other applications.

2JF0102P - 2.4/5.0/6.0 GHz ISM Flexible ultra-thin PCB Adhesive Antenna This antenna has become the go to choice for ALL UK installation points based on size, flexibility and also our impressively high gain throughout the 2.4/5.0/6.0GHz including WIFI 6E. Its low cost price is backed up with superior stable connection and quick lead-times. This antenna can be easily mounted in most devices due to a self-adhesive layer and its small size. 2JF0102P is an omnidirectional, ground plane independent antenna. Cable and connector are upon request. Connections: 2.4-5.0-6.0GHz/WiFi 6E/Sigfox/LoRa/LPWA/BT/ZigBee/RFID/ISM Key Features:  Embedded Antenna  Wifi 6E Antenna  High Performance  Ground Plane Independent  Self-Adhesive  Dimensions 39.6 × 8.4 × 0.1 mm  Customizable Cable and Connector

2JF0102P - Phoenix 5GNR MIMO, 2.4/5.0/6.0GHz WiFi 6E Screw Mount Antenna This antenna has grown popular due to it's versatile mounting options, in terms of groundplane dependency. Testing has shown impressive performance on various materials. This powerful and cost-effective antenna is the ideal solution for industrial, commercial, and residential applications that operate on 617 MHz – 7125MHz bands and where high performance, reliability, high data throughput and precision is high priority. Tuned for high data throughput devices that operate within 5GNR, 4G LTE, FirstNet, CBRS, LPWA, CAT-X/-MX/-NBx, NB-IoT, 3G and 2G standards. 2J is one of the first companies to provide such a form factor 3in1 MIMO 5GNR and WIFI/BT meeting worldwide efficiency thresholds. Connections: 2× 5G NR/4GLTE/FirstNet/CBRS/LPWA/3G/2G,2.4-5.0-6.0GHz/WiFi 6E/Sigfox/LoRa/LPWA/BT/ZigBee/RFID/ISM Key Features: Screw Mount  Anti-Rotation Mounting  Ground Plane Independent  Customizable Cable and Connector  Dimensions 80 × 74 × 25.6 mm  Certificates: IP67, IP69 Available in black and white with customisable branding logo at no extra cost

Yan Chuen Custom Keypads and Overlays

Yan Chuen is a go-to reliable manufacturer in the field of silicone rubber keypads, with over 30 years of experience and many well-known electronics brands in their customer base. Certified with ISO 9001, ISO 14001 & ISO/TS16949, Yan Chuen is well known for being a reliable source of quality keypads and overlays, among other items. All items are customised to fit your product perfectly 

The product range includes:

• Silicone rubber keypads
• Silicone Rubber Products
• Rubber parts
• Membrane keyboards
• Zebra connector
• Rubber seal
• Rubber gasket
• EL lamps
• Heat seal connector
• Heat sink insulator

Heavy Duty Connectors & Push Buttons

Founded in 1990, DEGSON is a world-famous industrial connection solution provider. They offer heavy-duty connectors that provide effective protection in harsh environments.

Heavy Duty Connectors

These connectors are mainly used for signal, power, data or pneumatic transmissions.

Features:

• Easy to connect and install
• Reduced wiring error rate
• Improved efficiency
• High degree of protection (IP65/68) for harsher environments

Customisations are available, please enquire for more information or to request samples & datasheets.

Push Buttons

Features:

• Installation Aperture：φ8, φ12, φ16, φ22, φ30.
• Self-resetting lever design, quick installation.
•  Independent module, convincing service.
• High-quality flame retardant material, good insulation, and reliable contact.
• High-quality silver alloy, reliable on-off, and long electrical life.
• Various colors: red, green, blue, yellow, white, black.

Possible Applications:

• Wind turbines
• Shipbuilding
• Elevators
• Railway

Datasheets and samples are available upon request.

Robustel Routers

Robustel is one of the world's leading manufacturers of industrial quality solutions for the IoT and M2M market. Robustel's portfolio of award-winning solutions is comprised of Wireless Modems, Routers, Gateways, EDGE Computing, Cloud Software, and End-to-End IoT solutions.

Robustel is committed to helping businesses and industries across the world continue to solve their IoT & M2M problems with robust, secure, scalable, and creative solutions from hardware to complete 'IoT in a box' services.

Please see the handy Device Selection Guide below to help establish which router would best fit your needs. 

Further device selection guides are available on request, as well as additional information on each router.

Our Favourites

Click each image for the product datasheet.

	R1510 - for low-cost simple internet connection applications Highly stable 2G/3G/4G cellular connections Ethernet, Wi-Fi, and 4G internet connection options with auto-failover Free cloud management platform – RCMS Fully programmable Linux environment with excellent SDK Documentation ‘Smart Reboot’ for enhanced roaming SIM management RobustVPN provides a fixed IP address on ANY SIM card Full SMS control for diagnosis and recovery from data network problems Very small footprint for space-constrained applications Wall-mount and DIN-rail mounting options
	R1520 - Multiple input options + vehicle certified Cost-effective & high performance 3G/4G router. Rugged design with 9 to 36Vdc power. “Global” 4G version available. E-mark certification for in-vehicle use. Optically isolated digital IO. 10-bit Analogue interface for direct sensor connections. Supports Dual SIMs & Wifi/Ethernet as WAN. Cellular keep-alive and fast failover. Extensive range of software “apps” for enhanced functionality. RobustVPN – hosted service providing a “fixed IP” router. IPsec/OpenVPN/GRE/L2TP/PPTP/DMV PN supported. Extensive global certification.
	R2010: Industrial grade simple connectivity + serial Dual-SIM redundancy for continuous cellular network connections. Link Manager supports Cellular WAN, Ethernet WAN, WLAN WAN link backup, and ICMP detection. WAN – Static/DHCP Client. RobustOS + SDK + Apps. IPsec/OpenVPN/GRE/Wireguard VPN capabilities. Management and maintenance via Web/RCMS Cloud. Auto reboot via SMS/time schedule. Robust industrial design (9 to 36 V DC, desktop or wall mounting, or DIN rail mounting).
	R2011: Industrial grade low-cost 5 port router Dual-SIM redundancy for continuous cellular network connections Link Manager supports Cellular WAN, Ethernet WAN, WLAN WAN link backup and ICMP detection WAN – Static/DHCP Client RobustOS + SDK + Apps IPsec/OpenVPN/GRE/Wireguard VPN capabilities Management and maintenance via Web/RCMS Cloud Auto reboot via SMS/time schedule Robust industrial design (9 to 36 V DC, desktop or wall mounting or DIN rail mounting)

RobustOS

Each device can use Robustel's in-house proprietary device operating system, RobustOS. It is Robustel's proprietary router operating system. Built from the ground up around the Linux Kernel, RobustOS allows for lightweight firmware and application delivery across the Robustel product range.

Mipot Wireless Modules

Mipot designs and manufactures RF modules in the ISM bands for different market segments from the industry to the consumer, in Italy and worldwide. Mipot offers a full range of RF modules developed by the technical regulations and laws applicable in specific markets.

During the development of the module, we solved all the technical issues related to the radio frequency. The quality of our products, along with the detailed documentation and very qualified and accessible technical support, enables a fast introduction of your products to the market.

RF Wireless Modules Mipot offers a wide portfolio of transmitter, receiver, and transceiver RF modules suitable for all short and long-range applications that meet the technical regulations and laws applicable in different regions and market segments: Home Automation, Alarm System, Industrial, Smart Metering, Thermoregulation, Lighting, Ambient assisted living, Renewable Energies. Since the mid-’80s Mipot has sold more than 30 million RF modules.

Wireless Automation Platform

Mipot Wireless Automation Platform (WAP) is a WiFi-SRD based system. It allows an easy connection between SRD devices and sensors and the Internet.

Mipot WAP is designed for home, business, and industrial applications. It creates a bridge between all Security & Home Automation applications based on SRD systems and the Internet. It also integrates and controls several applications such as access control, temperature and thermoregulation, lighting, energy management, window blinds, and alarm systems through a Smartphone, Tablet, and PC.

Mipot WAP system can be installed in new or existing buildings and controlled by your personal devices.

"Mipot WAP, the simple step to the Internet of things".

Main Features:

• Web Interface, OS independent.
• Open Source Linux Base system.
• Dedicated Mipot low-level driver modules built in.
• Virtually unlimited controllable devices.

Custom Cable Solutions

Active Components specialise in providing a comprehensive range of cable and wiring solutions, which we can dispatch to global locations on your behalf through our efficient supply chain model.

We have been supplying custom cable and cable harness solutions to customers globally for over 35 years. We are a key cable supplier to many industries, including security, medical, vehicle management and agricultural. With engineers on hand, we can tailor a solution to suit your requirements, from simple looms to complex multi-core assemblies.

What Active Components Can Help With? 

	Connectors and Terminals From the humble crimp terminal to complex IP-rated connectors, we have the termination you are looking for. Our comprehensive supply chain allows us to offer a vast variety of solutions to meet the demands of different applications.
	No Job Is Too Big Even if you are looking for a complex assembly with dozens of terminations, or a special high-temperature cable with 20 cores, Active can help. We are experienced in providing solutions for your specific application.
	Over-moulding Over-moulding can be a great solution for improving your cable design. Over-moulding can be used to create a polished and professional-looking cable, while also adding mechanical qualities including strain relief, waterproofing, and even protection for internal components. We can even over-mold your logo!
	Labelling Active have access to a variety of labelling options. Anything from a simple label to a more complex serial labelling system, we can help. We can also put your company name on the cable sheath. ‍

Obsolescence & Shortages

Winslow provides a wide range of adaptors for ICs, to minimise disruptions in production. Winslow is your trusted source for fast, cost-effective obsolescence solutions and supply chain shortages. Adapters are available for any footprint.

Rapid Fixes for Obsolescence

Don’t let PCN’s, Last-Time-Buy Notices, or Unplanned Re-Design disrupt your production lines. A last-time-buy notice requires a forecast for the remaining production and service life of your equipment while unplanned re-design introduces disruption not accounted for in project budgets and departmental hours.

Winslow, industry-trusted solutions, utilise an extensive knowledge of electronic hardware/software design and interconnect to ensure a drop-in form, fit & function alternative without the requirement for re-design or full system qualification.

When an ASIC is no longer available, Winslow engineers will migrate the functionality into a FPGA/CPLD and marry that to the original footprint. This proven, cost effective solution, eliminates the need to respin the digital board and can also provide an opportunity for function expansion and system upgrade.

Whatever the component or connector tripping you up, Winslow will propose a solution, keeping your production line operational.

◆ Purchase when you need to, reduce storage and component testing costs

◆ Diminish counterfeit risk

◆ No MOQ, fast delivery, volume production in as little as 4 weeks

◆ DO254 Quality Assurance

◆ Bring the latest component technology to your board

◆ Form, Fit & Function

◆ Minimise legacy engineering

Platforms successfully using Adaptics from Winslow include Civil Aerospace (Flight), Defence (Air & Ground) Rail (Trackside & Brake Systems), Medical (Instruments), Energy (Deep Sea), Telecoms.

Robustel Partnership

Robustel is one of the world’s leading manufacturers of industrial-quality solutions for the IoT and M2M market. Their portfolio of award-winning solutions includes Wireless Modems, Routers, Gateways, EDGE Computing, Cloud Software, and End-to-End IoT solutions.

	Robustel R5020 5G Router | CE & RCM Approved Affordable Next Gen IoT Connectivity. Industrial Interfaces with 5G Speeds. Integrated Positioning. Branch Office.
	Industrial IoT - Robustel R2010 R2000 Evolved. Serial & DI/DO. Ordering Simplicity. PoE PD.
	Lite - Industrial Cellular Routers - Robustel R1511 Cost-Effective. Single Serial Connectivity. WAN Failover with 4G/LTE Back-up. Secure Remote Access.
	Robustel R3000-LG LoRaWAN with 4G/LTE Backhaul. Reduce Operational Costs. Network Server Embedded (Optional). IP67 Housing (Optional).

Winslow Adaptics Allocation Shortages

Don't let component availability impact your production schedule. Using Winslow Adaptics' trusted and proven Adaptic programme, Winslow's experienced engineers identify a direct, form, fit & function alternative capable of mounting to your target board until the supply of the original component stabilises.

Taking this route offers a speedy, cost-effective option that won’t jeopardise traceability, production targets will still be met and management pressure minimised.

All we require from you is the affected component's part number and we’ll offer a solution that integrates seamlessly with your manufacturing process. 

Don’t waste time! As soon as you start to see a likely shortage, give us a call for a solution.

• Purchase when you need to, reduce inventory and storage costs.
•  Diminish counterfeit risk.
• No MOQ, fast delivery, volume production in as little as 4 weeks.
• Form, Fit & Function, ready to use.
• No NRE if deemed standard.

Winslow Adaptics Allocation Shortages

KESTER NP545 Solder Paste

Active is proud to announce our distributorship agreement with MacDermid Alpha for key brands including ALPHA and KESTER. MacDermid ALPHA is a leading global supplier of assembly materials to the electronic assembly, component, and microelectronic marketplaces. Their products include an array of basic and high-tech attachment materials including traditional soldering chemicals, paste, wire, and bar products.

KESTER NP545 Solder Paste NP545 is extremely stable and has an unrefrigerated shelf life of 12 months with no print or solderability degradation. Zero-halogen, no-clean & lead-free. Wide reflow profile window with good solderability. Consistently delivers paste transfer efficiencies of 0.55 to 0.5AR. Fully capable of printing and reflowing 01005 components. Low QFN/BGA voiding. Exceptional printing relax & recovery, and printer friendly. Excellent cosmetics and a clear residue. Shop now

ALPHA Solder Preforms

ALPHA® Solder Preforms are used in industries ranging from PCB Assembly, stand-alone industrial applications, and high-end power semiconductor packages. The breadth of the product line includes fluxed and un-fluxed rectangles, washers, sleeves, and custom shapes for specific applications.

 An all-encompassing alloy portfolio includes standard assembly alloys, high-reliability alloys, and low melting point alloys. The use of tape and reel packaging offers ease of implementation into standard SMT manufacturing lines.

ALPHA® Solder Preforms offer increased solder volume for joint reliability, reduced flux residue for improved electrical reliability, and void reduction under component thermal pads. The convenience of Tape & Reel packaging allows preforms to be implemented into standard SMT processes.

ALPHA Preform Technologies for PCB Assembly provides solutions for:

Applications

Neltron Connectors

We are growing our range of stocked Neltron connectors. Neltron’s R&D and production teams have a strong capability in 3D product design, internal tool design and manufacturing. Their manufacturing processes are highly automated to ensure product quality is consistent and defects are mitigated. 

Neltron ensure their raw material supplies are stable, especially with the recent supply chain disruptions. They are also proactive in providing alternatives where possible, and are happy to offer customisation as per your requirements. With Neltron's extensive connector and cable assembly product range, strong design capability and customisation services, we can ensure your products are manufactured and supplied to spec.

	2.54mm Pin Header - Double Rows Straight Break Type Reflow compatible. Meets your needs for a wide range of applications. Cost efficient, and time-saving while maintaining excellent performance. Easy pin insertion into PCB. "Breaking" design enables flexibility in different lengths.
	Wire-to-Board Connectors Neltron manufactures a wide range of wire-to-board connectors, from 0.8mm to 10mm, with reasonable manufacturing lead times. Various options are available including: Through-hole. Surface Mount. Straight. Right-angle.

Please contact us for samples of any of these products.